China Professional Custom Cylindrical Nylon Spur Gear / POM Delrin Small Gears / Plastic Ratchet Gear / Planetary Gear
Product Description
The Cylindrical Spur Gear / POM Delrin Small Gears / Plastic Ratchet Gear / Planetary Gear is a high-quality product designed for various industrial applications. It offers exceptional performance and reliability, making it an ideal choice for automotive, mechanical equipment, construction, home appliance, aviation, office facilities, agriculture, and more.
Product Details
The Cylindrical Spur Gear / POM Delrin Small Gears / Plastic Ratchet Gear / Planetary Gear is made using advanced technology such as injection molding, CNC machining, extrusion, vacuum forming, compression molding, and molding & insert molding. It is available in various hardness options to meet specific requirements. The gear exhibits excellent abrasion, heat, and oil resistance, ensuring longevity and durability. It is also designed with good anti-aging performance and gas tightness. The gear is easy to bond with other materials, offering versatility in applications. Additionally, it showcases exceptional oxygen and CHINAMFG resistance and is non-flammable and self-extinguishing.
Products Specification
1. Material: Rubber – NR, NBR, Neoprene, EPDM, Silicone, FKM, BR/SBR, PU, TPE, TPV, TPU, etc; Plastic – PA6, PA66, PA6+GF, PA66+GF, ABS, POM, PP, PE, LDPE, HDPE, UHMWPE, PTFE, PVC, PC, PEEK, PS, PET, PBT, TPU, TPE, etc
2. Color: Any color according to Pantone code
3. Size: Customized as per the customer’s requirements
4. Additives: UV absorbers, flame retardants, plasticizers, colorants, carbon fibers, glass fibers
5. Surface Treatment: Polishing finish, glossy finish, texture finish, silk printing, painting, as-machined
6. Biggest Part Size: 1500*1500*1000mm
7. Tolerance: 0.01mm – 0.005mm
8. Product Volume: 1000000 Pcs/Month
9. Drawing Format: 2D Drawing – PDF/JPG/PNG; 3D Drawing – STEP/STP/IGS/DXF/DWG
10. Packaging: Customized packaging available
11. Shipping: Mold making takes approximately 10-20 days, and parts delivery time depends on the production quantity. We have established long-term cooperation with international shipping agents and express companies to ensure shipping safety and timely arrival.
Our Service
– We provide free product design modification advice to ensure the best fit for your requirements.
Our Advantages
– We offer a wide range of over 100 types of materials, including plastic, rubber, and PU, to perfectly adapt to various product application scenarios.
– Customization: Our products can be tailored to your specific needs. We can achieve medical-grade and food-grade products, improve features such as high strength, impact resistance, heat resistance, flame resistance, and chemical resistance through various additives. We also offer various customized services, including color, texture, hardness, pattern, and logo printing.
– Widely used in various industries: Our products are widely utilized in automotive, mechanical equipment, construction, home appliance, aviation, office facilities, agriculture, and more.
FAQs
1. What industries can benefit from using the Cylindrical Spur Gear / POM Delrin Small Gears / Plastic Ratchet Gear / Planetary Gear?
The gear is suitable for automotive, mechanical equipment, construction, home appliance, aviation, office facilities, agriculture, and more.
2. What materials are used in manufacturing the gear?
The gear is made from various materials, including rubber (NR, NBR, Neoprene, EPDM, Silicone, FKM, BR/SBR, PU, TPE, TPV, TPU, etc) and plastic (PA6, PA66, PA6+GF, PA66+GF, ABS, POM, PP, PE, LDPE, HDPE, UHMWPE, PTFE, PVC, PC, PEEK, PS, PET, PBT, TPU, TPE, etc).
3. What are the surface treatment options available for the gear?
The gear can be finished with polishing, glossy finish, texture finish, silk printing, painting, or as-machined.
4. Can the gear be customized according to specific requirements?
Yes, the gear can be customized in terms of features such as color, texture, hardness, pattern, and logo printing. We strive to meet our customers’ specific needs.
5. What is the production capacity for the gear?
We can produce up to 1,000,000 pieces of the gear per month, ensuring timely delivery for our customers.
Our company mainly supplies various products for industrial use, such as agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, roller chains, pulleys, planetary gearboxes, timing pulleys, bushings, etc. We prioritize high-quality products, competitive prices, and excellent customer service. Customers are welcome to customize drawings and samples to meet their specific requirements.
All the content of this page is from the Internet and is only meant as a reference for product selection. Our products are replacement parts and not original spare parts. We are not the holder of the original trademarks mentioned in the content. Our replacement parts can be perfectly adapted to the original spare parts. If you need to buy original spare parts, please contact the original factory or supplier.
Performance Characteristics of Planetary Gear
Planetary gear offers several performance characteristics that make it a highly efficient and versatile gear system. Firstly, it provides excellent torque transmission capabilities, allowing for high power density and compactness. Secondly, it offers a wide range of gear ratios, enabling precise control over speed and torque conversion. Additionally, its high gear mesh stiffness ensures minimal gear deflection and low backlash, resulting in smooth and precise operation. Furthermore, the compact design of planetary gear allows for space-saving installations in various applications. Lastly, its high efficiency and load-carrying capacity make it suitable for heavy-duty operations.
Types and Characteristics of Planetary Gear
There are different types of planetary gears, each with its own unique characteristics. The most common type is the spur gear planetary system, which offers high torque capacity and efficiency. Another type is the helical gear planetary system, which provides improved load distribution and reduced noise levels. Additionally, the planetary gear can be combined with a bevel gear, creating a spiral bevel planetary system that offers even higher torque capacity and smoother operation. The choice of planetary gear type depends on specific application requirements and performance needs.
Advantages of Planetary Gear Made of Different Materials
Planetary gears can be made of various materials, each offering specific advantages. Steel planetary gears are known for their high strength and durability, making them suitable for heavy-duty applications. Aluminum planetary gears, on the other hand, provide lightweight and corrosion-resistant properties, ideal for applications where weight reduction is essential. Additionally, some advanced materials like composites or alloys can offer a balance between strength, weight, and performance, catering to specific application demands. The selection of the material depends on factors such as operating conditions, load requirements, and cost considerations.
Application of Planetary Gear
Planetary gear finds extensive applications in various fields, highlighting its value and importance. In the Automotive Transmissions sector, planetary gear enables smooth gear shifting and efficient power transmission, enhancing overall vehicle performance. Wind Turbines utilize planetary gear systems to convert low-speed rotation into high-speed rotation, optimizing energy generation. Aerospace applications benefit from the compactness and high power density of planetary gears, enabling efficient and reliable operation. Industrial Machinery and Robotics incorporate planetary gears for precise motion control and high torque transmission. The versatility of planetary gear allows it to contribute significantly across multiple industries.
Future Development Trends and Opportunities
The future of planetary gear products holds immense potential for growth and innovation. With the advancement of technology, there are opportunities for further optimization of gear design and manufacturing processes, leading to enhanced performance and efficiency. The increasing demand for lightweight and compact systems creates room for the development of new materials and gear geometries. Moreover, the integration of planetary gear with advanced control systems and automation presents opportunities for intelligent applications in various industries. The evolving market requirements and the drive towards sustainable solutions open avenues for continuous development and expansion in the planetary gear industry.
Choosing a Suitable Planetary Gear
Selecting the right planetary gear involves considering several crucial aspects:
1. Load Requirements: Assess the magnitude and type of load the gear system will encounter to ensure it can handle the necessary torque and power transmission.
2. Gear Ratio: Determine the desired speed and torque conversion requirements to select the appropriate gear ratio for optimal performance.
3. Material Selection: Consider the operating conditions, such as temperature, corrosion, and weight constraints, to choose the most suitable material for the planetary gear.
4. Efficiency and Backlash: Evaluate the desired efficiency and backlash level to ensure smooth and precise operation.
5. Mounting and Space Constraints: Consider the available space and mounting requirements to ensure a proper fit within the application.
Summary
In summary, planetary gear offers remarkable performance characteristics such as high torque transmission, a wide range of gear ratios, and compact design. Its application spans across Automotive Transmissions, Wind Turbines, Aerospace, Industrial Machinery, Robotics, and more, reflecting its value in various fields. The future holds promising trends for planetary gear products, with opportunities for technological advancements and market growth. When choosing a suitable planetary gear, factors like load requirements, gear ratio, material selection, efficiency and backlash, and mounting constraints should be carefully considered. By considering these factors, the optimal planetary gear can be selected to meet the specific needs of the application.
Author: Dream