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China Shunli dc gear motor High gearbox efficiency 12 volt 500rpm dc planetary gear motor for best electric boat cyclo planetary gearbox

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What is a Planetary Gearbox?

A planetary gearbox is a mechanical device in which the teeth of a planet mesh with the teeth of its sun or ring. The number of teeth and the spacing of planets will determine whether the teeth mesh correctly. In this article, we will learn more about planetary gearboxes. Besides understanding their working, you can also learn how to design your own. Here are some examples:

planetary gearboxes

If your car has an automatic transmission, then a planetary gearbox is the type you have. It is possible to find out if you have this type of gearbox by consulting the owner’s manual, calling the service department of your car’s manufacturer, or conducting a search using your favorite search engine. However, planetary gears are more complex and have many more components than standard gearboxes. The following information will explain more about this type of gearbox.
Planetary gearboxes use three different gear types to transmit torque. The sun gear sits in the center of the gear assembly, while the other gears rotate around it. A carrier connects the two gears, and is designed to set the spacing between them. When the gears are rotated, the carrier will spin, enabling the entire assembly to work together. The carrier also incorporates the output shaft. For this gearbox to work effectively, it must meet the application’s requirements.
There are three main types of planetary gearboxes: the basic model is highly efficient and transmits 97% of the power input. The earliest models are not complex, but they do have some key differences. Some of these differences make them ideal for various applications. For example, a planetary gearbox can operate in alternating and continuous operation, with the output support having internal grooving. Some designs have more than one output shaft, allowing the user to choose the configuration and torque that is best for their application.
One of the main differences between a planetary gearbox and a conventional one is the way the planetary parts move. A planetary gearbox may have multiple axes for increased torque. A planetary gearbox can provide a torque up to 113,000 N.m. by rotating its maximum teeth simultaneously. They are the ideal choice for space-constrained applications. For instance, a car with small spaces can install one with ease.
A planetary gearbox’s gear ratio is determined by the ratio of the sun gear to the ring gear. The number of teeth on the sun gear is a way to adjust the gear ratio. Smaller sun gears result in larger planetary gear ratios, while larger ones cause a decrease in torque. The ratio between planetary gears ranges from 3:1 to 10:1, with the lowest ratio being three. The greatest possible ratio is 10:1.
A planetary gearbox has many benefits. The compact design makes them a more efficient choice for small motors and is advantageous for servo functions. Planetary gearboxes have low inertia, which is an important factor, especially in servo applications, since the inertia of the gearbox adds to the motor’s load inertia. The planetary gearboxes are typically lubricated with grease or oil, so you don’t need to worry about re-lubrication or maintenance.
planetarygearbox

planetary gearboxes with output shaft

The advantages of planetary gearboxes are numerous. They are widely used in many applications, from automobiles to medical equipment, goods & personnel lifts to machine tools. They are also used in derrick & dockyard cranes and slewing drives. These gearboxes are available in various sizes and shapes, ranging from small to extremely large. There are many different types, and each is designed to suit its intended use.
The LP generation 3 gearhead series combines maximum quality with economic precision in a low-backlash planetary gearbox. The output shaft version is especially suited for high-speed, highly dynamic cyclic operation. Another version is the SP+ HIGH SPEED. The SP+ high-speed version is designed to achieve maximum speeds while in continuous operation. If you need a planetary gearbox with an output shaft, look no further. It is the best choice for many applications.
As the name suggests, a planetary gearbox incorporates planetary parts and an output shaft. The outer gears (also called the planetary gears) are connected by a carrier to the output shaft. The carrier is then connected to the output shaft by a ring. There are two or more planetary gears inside the planetary gearbox. Each gear is connected to a carrier, which is connected to the output shaft.
An epicyclic planetary gear train can be assembled so that the planet gear rolls around the sun gear. In the wheel drive planetary gearbox, the planetary gears are grouped over the housing to optimize the size and weight of the system. The planetary gear train can handle torques as high as 332,000 N.m., with the ring gear being fixed while the sun gear is movable.
Another advantage of a planetary gearbox is that it uses many teeth at once. This allows for high speed reduction and high torque transmission, and it is extremely compact. Planetary gearboxes with output shaft are ideal for space-constrained applications. Their compact size and minimal weight make them a popular choice in many industries. They are also known as epicyclic gears and are used in many different types of machines.
A planetary gearbox can have three components. A central sun gear, an outer ring known as the inner gear, and an output shaft. These three components are linked by a carrier. The carrier rotates so that the input and output gears are in sync. They also have a standard gap between the gears. The carrier also acts as the output shaft. They can be used to create small machines, such as a bicycle acceleration hub.
planetarygearbox

planetary gearboxes with integer number of teeth

When designing a planetary gearbox, one must determine the amount of tooth count. This figure is known as the mesh load factor Kg, and is based on the normal tooth forces that are generated in each mesh. The number of planets, the error in the gear design, and the rigidity of the housing all affect Kg. Depending on the type of application, Kg can be calculated by using different standards.
In a typical planetary gearbox, the ratio is an integer number, and the lowest is 3:1. At a ratio of 10, the sun gear is too large and the sun wheel is too low to provide a sufficient amount of torque. In most cases, the ratio is an integer value, and the teeth are evenly spaced. The gear mesh is then balanced to grade 2. The carrier is measured three-dimensionally to detect the accuracy of the planet pin hole in the carrier.
In the simplest case, each planetary gear mesh produces a dynamic signal at its mesh frequency. These signals can cancel or reinforce in various ways. A helix angle, however, introduces axial forces into the gear mesh, which can be cancelled or reinforced in the same way as torques. As the helix angle is an integer number, this planetary gear model does not necessarily require infinite precision.
The resulting motion period is measured in rotational angles. This figure can be used to determine fault diagnosis and calculate the minimum data length required. It can also be used to calculate the kinematic motion of a faulty planet gear tooth. It is important to note that fault-mesh motion is not instantaneous, and therefore, it requires a sufficient amount of time to fully mesh a faulty planet gear.
The load-share factor is similar to that of spur and helical gearboxes, and can be used to calculate dynamic load sharing. When the load share factor is low, the individual gear meshes are slightly loaded. Deflections can vary, especially with high-precision gears. Therefore, the design process should incorporate the tolerance chain. This will ensure the correct ratio of gear mesh.
A planetary gearbox is a type of planetary gear system that is used in motors. It has a sun gear at the center and a set of outer gears. Each gear turns according to its axis around the sun. They are interconnected by a ring component and are connected to each other through a carrier. The carrier also includes the output shaft. And since the sun gear is centered, the mesh is standard.
As an added benefit, planetary gearboxes have sliding surfaces, which reduce noise and vibration. Despite the high-quality of planetary gearboxes, it is important to properly lubricate them to avoid wear and tear. CZPT uses CZPT. In order to make the planetary gearboxes last a long time, the lubricant is usually incorporated in the planetary gearbox.

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editor by czh 2023-02-15

China best Boat Steering Gearbox Dredger Gearbox Professional Manufacturing Reducer with Great quality

Item Description

Dredger Gearbox
Dredger gearboxes are designed with respect to harsh problems and lengthy life. Our dredger gearboxes are operated on little or mid-measurement dredgers ideal for servicing dredging or big-measurement dredging vessels best equipped for land reclamation and greater sand and gravel maintenance functions as effectively as other varieties of vessels this kind of as cutter suction dredgers.

Our pump CZPT gear models are produced in accordance to the customers’ technical specs and offer you tailor-made transmission ratios and multi-phase ideas. Our merchandise portfolio contains equipment models for jet pumps, dredge pumps, generators, cutters and winches. The equipment models are developed to the customer’s specifications and RELONG’s in-residence basic safety specifications.

 

– Reputable
– Gearing that interlocks perfectly
– Sound base and sturdy housing, designed for large loads
– Slide bearings of the greatest top quality for upkeep-cost-free equipment models

 

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Planetary Gearbox

This write-up will investigate the layout and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the amount of tooth in the gears. The ratios of planetary gearboxes are normally lower than individuals of typical mechanical transmissions, which are mainly used to travel engines and generators. They are frequently the greatest decision for hefty-obligation programs. The following are some of the advantages of planetary gearboxes.
planetarygearbox

planetary gearboxes

Planetary gearboxes function on a comparable principle to photo voltaic techniques. They rotate all around a centre gear referred to as the solar equipment, and two or far more outer gears, known as world gears, are connected by a carrier. These gears then generate an output shaft. The arrangement of planet gears is equivalent to that of the Milky Way’s ring of planets. This arrangement creates the ideal torque density and stiffness for a gearbox.
As a compact option to typical pinion-and-gear reducers, planetary gearing offers several benefits. These characteristics make planetary gearing excellent for a selection of programs, like compactness and reduced excess weight. The effectiveness of planetary gearing is improved by the simple fact that ninety per cent of the input power is transferred to the output. The gearboxes also have minimal sounds and high torque density. Additionally, their design delivers much better load distribution, which contributes to a lengthier service lifestyle.
Planetary gears need lubrication. Due to the fact they have a scaled-down footprint than standard gears, they dissipate warmth well. In simple fact, lubrication can even reduced vibration and sound. It’s also crucial to preserve the gears properly lubricated to prevent the use and tear that arrives with use. The lubrication in planetary gears also helps maintain them running appropriately and reduces put on and tear on the gears.
A planetary gearbox utilizes numerous planetary components to accomplish the reduction aim. Every equipment has an output shaft and a sun equipment positioned in the centre. The ring gear is fixed to the machine, while the sunshine gear is attached to a clamping program. The outer gears are linked to the carrier, and every planetary equipment is held jointly by rings. This arrangement allows the planetary equipment to be symmetrical with regard to the enter shaft.
The equipment ratio of a planetary gearbox is described by the solar gear’s amount of teeth. As the sun gear receives scaled-down, the ratio of the equipment will enhance. The ratio assortment of planetary gears ranges from 3:1 to ten to one. Ultimately, however, the solar equipment turns into as well small, and the torque will slide substantially. The increased the ratio, the considerably less torque the gears can transmit. So, planetary gears are usually referred to as “planetary” gears.
planetarygearbox

Their design and style

The fundamental design and style of a Planetary Gearbox is quite basic. It is composed of three interconnecting links, each of which has its possess torque. The ring gear is fastened to the frame at O, and the other two are mounted to every single other at A and B. The ring gear, in the meantime, is connected to the world arm 3 at O. All a few parts are related by joints. A cost-free-entire body diagram is revealed in Figure 9.
For the duration of the development process, the design staff will divide the electrical power to every individual earth into its respective energy paths. This distribution will be based mostly on the meshing condition of all gears in the technique. Then, the style staff will proceed to figure out the hundreds on individual equipment meshes. Using this approach, it is feasible to figure out the loads on person gear meshes and the condition of ring equipment housing.
Planetary Gearboxes are created of 3 gear types. The sunshine equipment is the middle, which is connected to the other two gears by an inside tooth ring equipment. The earth pinions are organized in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The 3 parts in a Planetary Gearbox mesh with each and every other, and they rotate jointly as one. Relying on the application, they may possibly rotate at various speeds or at various times.
The planetary gearbox’s layout is special. In a planetary gearbox, the enter gear rotates around the central equipment, while the outer gears are organized around the sunshine equipment. In addition, the ring gear holds the construction together. A provider connects the outer gears to the output shaft. In the end, this gear method transmits substantial torque. This sort of gearbox is ideal for large-speed functions.
The basic layout of a Planetary Gearbox is made up of numerous contacts that need to mesh with each other. A single planet has an integer quantity of tooth, although the ring has a non-integer quantity. The tooth of the planets must mesh with each and every other, as properly as the sunshine. The tooth counts, as well as the earth spacing, play a function in the design and style. A planetary gearbox have to have an integer amount of tooth to function properly.

Programs

In addition to the earlier mentioned-pointed out purposes, planetary gearing is also utilised in machine instruments, plastic equipment, derrick and dock cranes, and substance handling equipments. Even more, its application is identified in dredging tools, road-making machinery, sugar crystallizers, and mill drives. While its versatility and effectiveness can make it a fascinating option for numerous industries, its challenging composition and building make it a complex element.
Amongst the a lot of benefits of making use of a planetary gearbox, the potential to transmit increased torque into a managed place helps make it a well-known option for many industries. Furthermore, adding added world gears will increase the torque density. This makes planetary gears suited for purposes necessitating higher torque. They are also utilized in electric screwdrivers and turbine engines. Nevertheless, they are not utilized in every thing. Some of the a lot more common purposes are mentioned beneath:
A single of the most critical characteristics of planetary gearboxes is their compact footprint. They are able to transmit torque even though at the very same time lowering noise and vibration. In addition to this, they are ready to achieve a large velocity without sacrificing substantial-good quality overall performance. The compact footprint of these gears also allows them to be employed in large-pace applications. In some circumstances, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, whilst other people may require a synthetic gel. Regardless of these special characteristics, planetary gears have grow to be frequent in several industries.
Planetary gears are composed of a few parts. The sunshine gear is the input equipment, whilst the earth gears are the output gears. They are connected by a provider. The carrier connects the enter shaft with the output shaft. A planetary gearbox can be developed for numerous specifications, and the kind you use will count on the demands of your software. Its design and overall performance have to meet your application’s wants.
The ratios of planetary gears vary depending on the number of planets. The scaled-down the sunlight gear, the higher the ratio. When planetary phases are utilized alone, the ratio range is 3:1 to ten:1. Greater ratios can be attained by connecting numerous planetary stages collectively in the exact same ring equipment. This strategy is acknowledged as a multi-phase gearbox. Nevertheless, it can only be used in big gearboxes.
planetarygearbox

Maintenance

The main ingredient of a planetary gearbox is the planetary equipment. It calls for standard routine maintenance and cleansing to remain in best form. Desire for a lengthier daily life span safeguards all other factors of the gearbox. This report will go over the upkeep and cleaning methods for planetary gears. After reading through this report, you should know how to keep your planetary gearbox correctly. Hopefully, you can enjoy a for a longer time existence with your gearbox.
To start with, it is critical to know how to correctly lubricate a planetary gearbox. The lubricant is crucial as gears that operate at substantial speeds are topic to large stages of warmth and friction. The housing of the planetary gearbox should be made to allow the warmth to dissipate. The suggested oil is synthetic, and it should be filled amongst thirty and 50 p.c. The lubricant must be altered at the very least each and every six months or as required.
Although it may possibly appear pointless to substitute a planetary gearbox, regular servicing will assist it final a lengthy time. A standard inspection will recognize a difficulty and the suitable repairs are necessary. Once the planetary gearbox is total, it will plug with equipment oil. To avoid this difficulty, take into account acquiring the device fixed instead of replacing the gearbox. This can preserve you a good deal of income more than a new planetary gearbox.
Proper lubrication is vital for a long existence of your planetary gearbox. Oil alter frequency ought to be based mostly on oil temperature and functioning speed. Oil at higher temperatures must be changed much more usually due to the fact it loses its molecular construction and can’t kind a protective film. After this, oil filter maintenance must be executed every number of months. Finally, the gearbox oil requirements to be checked frequently and replaced when essential.

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China Good quality China CZPT CZPT Warm Transmission Small High-Power Reducer Light Diesel Engine Propeller Marine Boat 300 Gearbox with Hot selling

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300 Model

 

 

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one. Guarantee very good high quality, good bundle for transporation and deliver on time throughout the manufacturing section

2. Manging sea freight to customer’s port of vacation spot

3. Be responsible for the after-sales support.

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1. Marine course certificate.

2. 3 get together inspection can be arranged.
 

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Q1: Why we choose you?
eleven skilled engineers can give total solution solutions.
15 years specialising in marine deck equipment.
18 long-expression cooperation supporting factories.
24 hrs a working day after-sale complex assist.

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T/T, L/C, Western Union, D/A, D/P, etc.

Q3: How about the Shipping and delivery Time?
We could complete the production within 30 days.

This autumn: What is actually the MOQ?
MOQ is 1 established.

Planetary Gearbox Fundamentals

If you happen to be in the market for a new Planetary Gearbox, you’ve come to the correct spot. There is certainly more to these mechanical miracles than just their name. Understand about Spur gears, helical gears, and numerous dimensions. Following you’ve study this write-up, you will know exactly what to appear for when buying for a new one particular. And you may also be capable to keep away from common problems produced by beginner mechanics.
planetarygearbox

Wheel push planetary gearboxes

Planetary gearboxes have numerous benefits in excess of traditional gearboxes. Their compact design is advantageous for servo functions. Their lubrication is a essential attribute to preserve smooth operation and stay away from injury to the gears. Some manufactures use CZPT to make sure correct performing. These gearboxes have virtually a few times the torque of conventional gearboxes even though remaining compact and reduced in mass.
The planetary gears are produced of three distinct varieties. Every type has an enter and output shaft. The input and output shafts are usually coaxially organized. The enter and output shafts are related to each and every other through a provider. The provider rotates with the planetary gears. The solar gear is the input equipment and is typically 24 enamel in diameter. The outer gears are related to the sun equipment through rings of gears that are mounted all around the sun equipment.
Planetary gearboxes are also utilised in wheeled and tracked autos. They are also utilized in winch methods, which carry and reduce masses. Typical applications contain weighty machinery, this kind of as cranes and earthmovers. Wheel drives are also extensively employed in municipal and agricultural cars, as effectively as substance handling cars. The wheel push is generally mounted straight into the wheel rim. A wheel travel may possibly be equipped into two, a few, or even four wheels.
A planetary equipment set could be used in phases to offer distinct transmission rates. In purchase to decide on the appropriate gearbox for your software, consider the torque, backlash, and ratio you require. Then, think about the environment in which the gearbox is utilized. Dependent on its location, it may possibly need to be guarded from weather conditions, drinking water, and other elements. You can discover a vast selection of distinct measurements in the market.

Spur gears

There are two fundamental types of gearheads: planetary and spur gearheads. Every single has its advantages and negatives relying on the application. This post will talk about the variations between these two kinds of gearheads. Spur gearheads are frequently used for transmission applications, while planetary gearheads are much more widely utilized for motors. Spur gearheads are less expensive to produce than planetary gearheads, and they are more flexible in layout.
There are numerous diverse types of spur gears. Amongst them, a 5:1 spur equipment generate ratio indicates that the sun gear have to rotate five instances for every revolution of the output provider. The desired number of tooth is 24. In metric methods, the spur gears are referred to as mm and the moon gears as modules. Spur gears are utilized in several different types of apps, such as automotive and agricultural machinery.
A planetary geartrain is a combination of ring and spur gears, which mesh with every single other. There are two sorts of planetary geartrains: easy planetary gears and compound planetary gears. Spur gears are the most frequent kind, with a sunlight equipment and ring gear on possibly side of the sunshine. Basic planetary gears characteristic a solitary solar and ring gear, whilst compound planetary gears use numerous planets.
A planetary gearbox is made up of two or far more outer gears, which are organized to rotate about the sunshine. The outer ring gear meshes with all of the planets in our photo voltaic technique, whilst the sunlight equipment rotates about the ring gear. Since of this, planetary gearboxes are quite efficient even at low speeds. Their compact style helps make them a fascinating decision for place-constrained applications.
planetarygearbox

Helical gears

A planetary helical gearbox has two stages, every single with its own enter velocity. In the review of planetary helical gear dynamics, the base circle radius and full-depth involute tooth are included to the ratio of each and every gear. The tangential place of the planets impacts the dynamic amplifications and tooth forces. The tangential placement error is an essential issue in comprehending the dynamic conduct of helical planetary gears.
A helical gearbox has tooth oriented at an angle to the shaft, creating them a greater option than spur gears. Helical gears also operate easily and quietly, whilst spur gears produce a thrust load throughout operation. Helical gears are also used in enclosed gear drives. They are the most common sort of planetary gearbox. Nonetheless, they can be pricey to create. Whether you select to use a helical or spur gearbox depends on the variety of gearbox you need.
When choosing a planetary equipment, it is critical to recognize the helix angle of the equipment. The helix angle influences the way the planetary gears mesh, but does not adjust the fundamentals of planetary phasing. In every mesh, axial forces are released, which can both terminate or reinforce. The exact same applies to torques. So, if the ring equipment is positioned at an angle of zero, helical gears will increase the axial forces.
The number of enamel on the planets is a variable parameter that need to be considered in the design and style section. Regardless of how several enamel are present, every world have to have a certain quantity of tooth spacing to mesh properly with the ring or sunlight. The idea diameter is normally unfamiliar in the conceptual style phase, but the pitch diameter might be used as an original approximation. Asymmetrical helical gears may possibly also cause undesirable noise.

Various dimensions

There are several dimensions and types of planetary gearboxes. The planetary gear sets attribute the solar equipment, the central equipment, which is generally the input shaft, and the earth gears, which are the outer gears. A provider connects the planet gears to the output shaft. The main and secondary functions of the planetary gearbox are essential elements to consider. Apart from these, there are other issues to consider, this kind of as the value, delivery time, and availability close to the globe. Some constructors are a lot quicker than other individuals in responding to inquiries. Whilst other individuals could be able to provide each and every planetary gearbox out of stock, they will value you more cash.
The load share habits of a planetary gearbox is equivalent to that of a spur or a helical gearbox. Underneath minimal masses, specific gear meshes are slightly loaded, whilst other factors have minimal deflections. In basic, load sharing behaviour is impacted mainly by assembly and producing deviations. In this scenario, the elastic deflections help equilibrium these results. The load-sharing conduct of a planetary gearbox enhances when the load will increase.
Planetary gearboxes appear in distinct sizes. The most typical measurement is 1 with two or a few planets. The measurement and variety of the gears figure out the transmission charge. Planetary equipment sets arrive in stages. This gives you several transmission charge selections. Some businesses supply little planetary gearboxes, whilst other people offer larger types. For these with particular programs, make certain you examine the torque, backlash, and ratio.
No matter whether the energy is big or modest, the planetary gearbox ought to be matched to the measurement of the drive. Some producers also offer correct-angle versions. These designs integrate other gear sets, such as a worm gear phase. Correct-angle designs are ideal for situations exactly where you need to range the output torque. When determining the dimensions of planetary gearboxes, make confident the travel shafts are lined up.
planetarygearbox

Applications

This report is designed to offer key info on the World-wide Programs of Planetary Gearbox Market place, such as the industry dimensions and forecast, competitive landscape, and market place dynamics. The report also provides market place estimates for the organization segment and variety segments, as properly as end end users. This report will also go over regional and region-amount investigation, market share estimates, and mergers & acquisitions activity. The International Programs of Planetary Gearbox Market place report includes a detailed examination of the essential gamers in the industry.
The most widespread application of a planetary gearbox is in the vehicle business, exactly where it is used to distribute power in between two wheels in a vehicle’s push axle. In a four-wheel-travel vehicle, this technique is augmented by a centre differential. In hybrid electric cars, a summation gearbox combines the combustion motor with an electric motor, making a hybrid vehicle that employs a single one transmission system.
In the World-wide Industrial Planetary Gearbox Industry, customer-certain planetary gears are generally utilised for automated guided cars, intra-logistics, and agricultural engineering. These gears enable for compact designs, even in restricted areas. A a few-phase planetary gear can reach 300 Nm and assistance radial masses of 12 kN. For receiver techniques, positioning precision is crucial. A two-phase planetary gearbox was created by CZPT. Its interior equipment pressure reduces torsional backlash, and manual controls are typically employed for higher-high quality indicators.
The quantity of planetary gears is not fixed, but in industrial apps, the variety of planetary gears is at least a few. The far more planetary gears a gearbox consists of, the far more torque it can transmit. Furthermore, the a number of planetary gears mesh simultaneously during operation, which outcomes in high efficiency and transmittable torque. There are a lot of other positive aspects of a planetary gearbox, such as diminished upkeep and substantial pace.

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