Product Description
High Torque Transmission Planetary Reduction Gearboxes With 50mm Output Shaft
Planetary gearbox is a kind of reducer with wide versatility. The inner gear adopts low carbon alloy steel carburizing quenching and grinding or nitriding process. Planetary gearbox has the characteristics of small structure size, large output torque, high speed ratio, high efficiency, safe and reliable performance, etc. The inner gear of the planetary gearbox can be divided into spur gear and helical gear. Customers can choose the right precision reducer according to the needs of the application.
Product Description
Description:
(1).The output shaft is made of large size,large span double bearing design,output shaft and planetary arm bracket as a whole.The input shaft is placed directly on the planet arm bracket to ensure that the reducer has high operating accuracy and maximum torsional rigidity.
(2).Shell and the inner ring gear used integrated design,quenching and tempering after the processing of the teeth so that it can achieve high torque,high precision,high wear resistance.Moreover surface nickel-plated anti-rust treatment,so that its corrosion resistance greatly enhanced.
(3).The planetary gear transmission employs full needle roller without retainer to increase the contact surface,which greatly upgrades structural rigidity and service life.
(4).The gear is made of Japanese imported material.After the metal cutting process,the vacuum carburizing heat treatment to 58-62HRC. And then by the hobbing,Get the best tooth shape,tooth direction,to ensure that the gear of high precision and good impact toughness.
(5).Input shaft and sun gear integrated structure,in order to improve the operation accuracy of the reducer.
Characteristics:
1.With bevel gear reversing mechanism,right angle steering output is realized.
2.Round flange output.threaded connection,standardized size.
3.The input connection specifications are complete and there are man choices.
4.Straight tooth transmission,single cantilever structure, simple design and high cost performance.
5.Keyway can be opened in the force shaft.
6.Low return backlash,high precision,high performance,high rifidity.
7.Space-saving design:right angle reducer using spiral bevel gear,the motor can be installed to achieve 90 degree bending,saving installation space.
8.Speed ratio range:3-100
9.Size range:60-120mm
10.Precision range:8-16arcmin
| Specifications | PVLN60 | PVLN90 | PVLN120 | |||
| Technal Parameters | ||||||
| Max. Torque | Nm | 1.5times rated torque | ||||
| Emergency Stop Torque | Nm | 2.5times rated torque | ||||
| Max. Radial Load | N | 240 | 450 | 1240 | ||
| Max. Axial Load | N | 220 | 430 | 1000 | ||
| Torsional Rigidity | Nm/arcmin | 1.8 | 4.85 | 11 | ||
| Max.Input Speed | rpm | 8000 | 6000 | 6000 | ||
| Rated Input Speed | rpm | 4000 | 3500 | 3500 | ||
| Noise | dB | ≤58 | ≤60 | ≤65 | ||
| Average Life Time | h | 20000 | ||||
| Efficiency Of Full Load | % | L1≥95% L2≥92% | ||||
| Return Backlash | P1 | L1 | arcmin | ≤8 | ≤8 | ≤8 |
| L2 | arcmin | ≤12 | ≤12 | ≤12 | ||
| P2 | L1 | arcmin | ≤16 | ≤16 | ≤16 | |
| L2 | arcmin | ≤20 | ≤20 | ≤20 | ||
| Moment Of Inertia Table | L1 | 3 | Kg*cm2 | 0.46 | 1.73 | 12.78 |
| 4 | Kg*cm2 | 0.46 | 1.73 | 12.78 | ||
| 5 | Kg*cm2 | 0.46 | 1.73 | 12.78 | ||
| 7 | Kg*cm2 | 0.41 | 1.42 | 11.38 | ||
| 10 | Kg*cm2 | 0.41 | 1.42 | 11.38 | ||
| L2 | 12 | Kg*cm2 | 0.44 | 1.49 | 12.18 | |
| 15 | Kg*cm2 | 0.44 | 1.49 | 12.18 | ||
| 16 | Kg*cm2 | 0.72 | 1.49 | 12.18 | ||
| 20 | Kg*cm2 | 0.44 | 1.49 | 12.18 | ||
| 25 | Kg*cm2 | 0.44 | 1.49 | 12.18 | ||
| 28 | Kg*cm2 | 0.44 | 1.49 | 12.18 | ||
| 30 | Kg*cm2 | 0.44 | 1.49 | 12.18 | ||
| 35 | Kg*cm2 | 0.44 | 1.49 | 12.18 | ||
| 40 | Kg*cm2 | 0.44 | 1.49 | 12.18 | ||
| 50 | Kg*cm2 | 0.34 | 1.25 | 11.48 | ||
| 70 | Kg*cm2 | 0.34 | 1.25 | 11.48 | ||
| 100 | Kg*cm2 | 0.34 | 1.25 | 11.48 | ||
| Technical Parameter | Level | Ratio | PVLN60 | PVLN90 | PVLN120 | |
| Rated Torque | L1 | 3 | Nm | 27 | 96 | 161 |
| 4 | Nm | 40 | 122 | 210 | ||
| 5 | Nm | 40 | 122 | 210 | ||
| 7 | Nm | 34 | 95 | 170 | ||
| 10 | Nm | 16 | 56 | 86 | ||
| L2 | 12 | Nm | 27 | 96 | 161 | |
| 15 | Nm | 27 | 96 | 161 | ||
| 16 | Nm | 40 | 122 | 210 | ||
| 20 | Nm | 40 | 122 | 210 | ||
| 25 | Nm | 40 | 122 | 210 | ||
| 28 | Nm | 40 | 122 | 210 | ||
| 30 | Nm | 27 | 96 | 161 | ||
| 35 | Nm | 40 | 122 | 210 | ||
| 40 | Nm | 40 | 122 | 210 | ||
| 50 | Nm | 40 | 122 | 210 | ||
| 70 | Nm | 34 | 95 | 170 | ||
| 100 | Nm | 16 | 56 | 86 | ||
| Degree Of Protection | IP65 | |||||
| Operation Temprature | ºC | – 10ºC to -90ºC | ||||
| Weight | L1 | kg | 1.7 | 4.4 | 12 | |
| L2 | kg | 1.9 | 5 | 14 | ||
Company Profile
Packaging & Shipping
1. Lead time: 10-15 days as usual, 30 days in busy season, it will be based on the detailed order quantity;
2. Delivery: DHL/ UPS/ FEDEX/ EMS/ TNT
FAQ
1. who are we?
Hefa Group is based in ZheJiang , China, start from 1998,has a 3 subsidiaries in total.The Main Products is planetary gearbox,timing belt pulley, helical gear,spur gear,gear rack,gear ring,chain wheel,hollow rotating platform,module,etc
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3. how to choose the suitable planetary gearbox?
First of all,we need you to be able to provide relevant parameters.If you have a motor drawing,it will let us recommend a suitable gearbox for you faster.If not,we hope you can provide the following motor parameters:output speed,output torque,voltage,current,ip,noise,operating conditions,motor size and power,etc
4. why should you buy from us not from other suppliers?
We are 22 years experiences manufacturer on making the gears, specializing in manufacturing all kinds of spur/bevel/helical gear, grinding gear, gear shaft, timing pulley, rack, planetary gear reducer, timing belt and such transmission gear parts
5. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese,Japanese
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Motorcycle, Machinery, Marine, Agricultural Machinery, Manipulator |
|---|---|
| Function: | Change Drive Torque, Change Drive Direction, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Single-Step |
| Samples: |
US$ 292/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Benefits of a Planetary Gearbox With Output Shaft
The output shaft of a Planetary Gearbox connects to the driven wheels, while the input shaft comes from the engine. These gears are interlinked and create a wide range of gear reductions, which are necessary to get a vehicle rolling comfortably. Gear reductions are the place where the various “gears” are located. Here are some examples. They can help you determine what you need for your vehicle. You might also want to learn about planetary gears.
Planetary gearboxes
Modern cars are most likely equipped with planetary gearboxes. If you’re unsure if your vehicle uses planetary gears, you should first consult your car’s owner’s manual. If not, contact your dealership’s service department for more information. Otherwise, you can do a quick search on the internet to find out whether your car has a planetary gearbox. These gearboxes are generally more complex than ordinary gears. Additionally, they are equipped with more parts and require lubrication.
In addition to their low noise levels, planetary gearboxes are also remarkably efficient at transmission. These features make them ideal for applications requiring high torque and small footprints. Unfortunately, there are many different types of planetary gearboxes on the market, making it difficult to find the right one. The following article will give you some guidelines to help you choose the right planetary gearbox for your needs. Let’s take a look!
Planetary gears
A planetary gearbox has two main components: the sun gear (also known as the central or input) and the planet gears (also known as outer or peripheral). These gears are connected together by a carrier to the output shaft of the machine. In some applications, it is necessary to use a planetary gearbox with lubrication to prevent wear and tear. A planetary gearbox also has a small ring gear that helps hold the planet gears together.
The main advantage of a planetary gearbox is that it uses several teeth that engage at once, allowing for high-speed reduction with a small number of gears. Because the gears are relatively small, they have lower inertia than their larger counterparts. Planetary gearboxes are compact, which makes them popular for space-constrained applications. Because of their compact size and efficiency, planetary gearboxes are also commonly used in motor vehicles.
Planetary gearboxes with output shaft
For high-speed, dynamic applications, planetary gearbox units with output shaft provide the optimal solution. Thanks to their low inertia, these gearheads deliver superior performance in many industrial applications. Additionally, their wide range of variants allows users to select the perfect product for their application. This article examines some of the key benefits of planetary gearboxes with output shaft. Read on to learn more.
The planetary gearbox has two major components: a sun gear and planet gears. The sun gear is usually the input gear, while the planet gears are located at the outer edges of the system casing. Planet gears are held together by a carrier that is connected to the output shaft. Before choosing a particular gearbox for your application, make sure that you check the specific requirements and the environment to which the unit will be subjected.
A planetary gearbox has less stages of gears, and thus lower backlash compared to spur gearboxes. Backlash is lost motion that occurs when the teeth of the gears are out of perfect alignment. This problem is common in all gears, but is significantly less in planetary gearboxes. As such, planetary gearboxes are more efficient. They can also be customized according to the specific engine model and motor flange.
Planetary gearboxes with carrier
A planetary gearbox is a type of gearbox with three or more stages. They have a sun gear, which is usually the input gear, and planet gears, also called the outer gears. The carrier that connects the planet gears to the output shaft is called a ring gear. A planetary gearbox is generally designed to meet specific application and environmental requirements, but there are some factors to consider when choosing one.
The compact footprint of planetary gear sets results in high heat dissipation. This can be a problem in applications with sustained performance or high speeds. As a result, planetary gear sets often include lubricants, which present a cooling effect while also reducing noise and vibration. Some planetary gears even feature a carrier to make the installation process easier. Here are some things to keep in mind when choosing a planetary gear set.
Planetary gearboxes with carrier have several advantages over other types of gearboxes. Unlike conventional gearboxes, planetary gears have a common central shaft, and the tangential forces between the gears cancel out at the center of the ring gear. Because of this, planetary gearboxes are commonly used in input/output applications, and their compact size allows for a wide range of gear reductions. These gears can also produce higher torque density.
Planetary gearboxes with traction
Planetary gears are similar to the planetary system, in that each pinion rotates around a sun gear. The output of the planetary gear unit is lower than the drive rotation speed, but the torque is higher. As the number of planet gear wheels increases, so does the torque. Planetary gear systems contain three to four planet gears, and each is in constant mesh with the others. Power applied to any one member rotates the entire assembly.
Typical applications for planetary gear sets include high-precision motion control. In these applications, high torque, torsional stiffness, and low backlash are required. Planetary gear sets are also ideal for motors with higher speeds. A number of factors contribute to the reliability of these devices. The low backlash and large torque capacity of a planetary gear motor allow them to be used in a wide range of applications.
Planetary gearboxes with electric motors
If you’re in the market for a new gearbox, you may have already heard about planetary gearboxes. The planetary gearbox is a high-efficiency, low-noise gearbox. CZPT manufactures high-torque planetary gearboxes with low backlash. They also make economy planetary gearboxes for lower loads. However, with so many different types available, choosing the right one for your needs can be challenging.
These planetary gearboxes are a compact alternative to conventional pinion-and-gear reducers. They offer high-speed reduction and high torque transfer, and are often used for space-constrained applications. But before you can understand how they work, you’ll need to understand a little about their construction. There are a few things to look for that you may not have noticed before.
The most common type of planetary gearbox is a PM81/LN. It features a set of DC brush motors with diameter 77mm, a stator, and two or more outer gears. Each of these gears is connected to an output shaft through a carrier. They can also be used with brakes, encoders, or a clutch. A planetary gearbox is one of the most reliable gearbox types on the market.
Planetary gearboxes with hydraulic motors
A planetary gearbox is a combination of two gears, the sun and the planets. The sun gear rotates at high speed, while the planets roll around and orbit around the ring gear. The output shaft has the same direction of rotation as the input shaft. The benefits of a planetary gearbox include high reduction ratios, efficiency, space-saving compactness, and higher overload capacity. These gears are also more stable and compact, and they do not suffer from self-locking properties.
Planetary gearboxes are a highly efficient way to power hydraulic lifts. They can be input via electric, hydraulic, or air motors. The drive arrangement can be mounted on a bare shaft, splined shaft, or a parallel keyed input shaft. Depending on the application, bespoke gearboxes can be manufactured with a variety of features and functions.
Planetary gearboxes with combustion engines
There are many different applications of planetary gear sets. The most common is the distribution of power between two wheels in a car’s drive axle. Four-wheel drives use two axle differentials, which are further augmented by a centre differential. Hybrid electric vehicles use summation gearboxes to distribute power from the combustion engine to the wheels and to an electric motor. Planetary gear sets also combine the two different types of motors to form one hybrid vehicle.
To understand how planetary gear sets work, it is important to understand the underlying mechanical principles. For example, Fig. 4.6 shows a stick diagram illustrating two planetary gear sets connected by a lever. The two levers are the same length, so the system is analogous to a single lever. When calculating the torque, it is essential to consider the lever diagram. Similarly, if two gear sets are connected by vertical links, the horizontal links must be horizontal.
editor by Dream 2024-05-10
China manufacturer Output Shaft Diameter 20mm Foot Mounted Helical Gear Transmission Gearbox with Free Design Custom
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Specialized knowledge:
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Business Profile
Xihu (West Lake) Dis.ng Transmission Equipment Co., Ltd. found HangZhou town, ZHangZhoug, as 1 professional
producer and exporter of cycloidal pin wheel reducer,worm reducer, gear reducer, gearbox ,
AC motor and relative spare areas, owns abundant expertise in this line for a lot of many years.
We are 1 immediate factory, with innovative manufacturing equipment, the sturdy improvement crew
and creating capability to offer you good quality merchandise for customers.
Our merchandise broadly served to different industries of Metallurgy, Chemicals, lifting,mining,Petroleum,textile,medicine,picket and many others. Main markets: China, Africa,Australia,
Vietnam, Turkey,Japan, Korea, Philippines…
Welcome to ask us any inquiries, great offer constantly for you for extended term business.
FAQ
Q: Are you investing business or producer?
A: We are manufacturing unit.
Q: How lengthy is your supply time?
A: Usually it is 5-ten times if the merchandise are in inventory. or it is 15-20 times if the items are not in inventory.
Q: Can we acquire 1 pc of each item for quality tests?
A: Yes, we are happy to accept trial buy for top quality screening.
Q:How to choose a gearbox which satisfies your requirement?
A:You can refer to our catalogue to select the gearbox or we can help to decide on when you provide
the complex data of required output torque, output speed and motor parameter and so forth.
Q: What data shall we give before inserting a acquire buy?
A:a) Type of the gearbox, ratio, enter and output kind, input flange, mounting place, and motor informationetc.
b) Housing coloration.
c) Acquire quantity.
d) Other particular specifications.
Planetary Gearbox
This report will explore the design and style and apps of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the amount of tooth in the gears. The ratios of planetary gearboxes are normally reduce than those of typical mechanical transmissions, which are largely employed to generate engines and turbines. They are usually the greatest option for large-obligation purposes. The pursuing are some of the rewards of planetary gearboxes.
planetary gearboxes
Planetary gearboxes operate on a comparable basic principle to photo voltaic systems. They rotate all around a middle equipment named the sunshine equipment, and two or a lot more outer gears, known as earth gears, are related by a carrier. These gears then travel an output shaft. The arrangement of earth gears is similar to that of the Milky Way’s ring of planets. This arrangement generates the greatest torque density and stiffness for a gearbox.
As a compact alternative to typical pinion-and-gear reducers, planetary gearing offers several benefits. These qualities make planetary gearing perfect for a assortment of apps, such as compactness and low weight. The efficiency of planetary gearing is increased by the simple fact that ninety p.c of the input vitality is transferred to the output. The gearboxes also have reduced sound and large torque density. Furthermore, their design offers far better load distribution, which contributes to a lengthier services lifestyle.
Planetary gears require lubrication. Since they have a smaller sized footprint than traditional gears, they dissipate heat well. In fact, lubrication can even reduced vibration and sounds. It’s also essential to keep the gears correctly lubricated to avoid the dress in and tear that will come with use. The lubrication in planetary gears also assists hold them operating correctly and minimizes wear and tear on the gears.
A planetary gearbox makes use of numerous planetary components to achieve the reduction aim. Every gear has an output shaft and a solar gear located in the heart. The ring equipment is fastened to the equipment, although the sunlight gear is attached to a clamping method. The outer gears are related to the provider, and each and every planetary equipment is held together by rings. This arrangement makes it possible for the planetary gear to be symmetrical with respect to the enter shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s variety of tooth. As the sunshine gear gets more compact, the ratio of the gear will enhance. The ratio selection of planetary gears ranges from 3:1 to 10 to a single. Eventually, nevertheless, the sun equipment becomes way too small, and the torque will slide substantially. The increased the ratio, the significantly less torque the gears can transmit. So, planetary gears are typically referred to as “planetary” gears.
Their design
The simple layout of a Planetary Gearbox is really easy. It is composed of three interconnecting links, each and every of which has its own torque. The ring equipment is mounted to the frame at O, and the other two are fixed to each and every other at A and B. The ring equipment, in the meantime, is hooked up to the world arm 3 at O. All a few elements are linked by joints. A free of charge-physique diagram is proven in Figure 9.
For the duration of the advancement approach, the design crew will divide the energy to every single person earth into its respective power paths. This distribution will be dependent on the meshing situation of all gears in the technique. Then, the design crew will proceed to decide the hundreds on individual equipment meshes. Utilizing this method, it is achievable to figure out the loads on personal equipment meshes and the shape of ring gear housing.
Planetary Gearboxes are manufactured of 3 gear varieties. The solar gear is the centre, which is related to the other two gears by an internal tooth ring equipment. The world pinions are arranged in a provider assembly that sets their spacing. The carrier also incorporates an output shaft. The three factors in a Planetary Gearbox mesh with each other, and they rotate with each other as 1. Dependent on the software, they may rotate at diverse speeds or at distinct occasions.
The planetary gearbox’s design is exclusive. In a planetary gearbox, the input gear rotates about the central gear, while the outer gears are organized all around the sunlight equipment. In addition, the ring equipment holds the construction together. A carrier connects the outer gears to the output shaft. In the end, this gear technique transmits large torque. This type of gearbox is excellent for large-velocity functions.
The fundamental layout of a Planetary Gearbox is composed of several contacts that need to mesh with each and every other. A solitary planet has an integer quantity of teeth, even though the ring has a non-integer number. The enamel of the planets should mesh with every other, as well as the sunlight. The tooth counts, as effectively as the planet spacing, engage in a role in the design. A planetary gearbox must have an integer amount of tooth to operate appropriately.
Apps
In addition to the over-described purposes, planetary gearing is also utilised in machine resources, plastic machinery, derrick and dock cranes, and content handling equipments. Even more, its application is located in dredging tools, road-producing equipment, sugar crystallizers, and mill drives. Even though its versatility and effectiveness makes it a appealing selection for a lot of industries, its complicated structure and construction make it a complicated element.
Among the a lot of benefits of utilizing a planetary gearbox, the capacity to transmit greater torque into a controlled room makes it a well-liked option for several industries. Furthermore, including extra planet gears increases the torque density. This helps make planetary gears suited for purposes necessitating high torque. They are also utilised in electric screwdrivers and turbine engines. However, they are not used in every thing. Some of the much more frequent purposes are discussed beneath:
One of the most crucial attributes of planetary gearboxes is their compact footprint. They are able to transmit torque whilst at the identical time minimizing sounds and vibration. In addition to this, they are capable to accomplish a large pace with out sacrificing large-top quality performance. The compact footprint of these gears also allows them to be used in large-velocity programs. In some circumstances, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, even though other individuals could call for a synthetic gel. Even with these exclusive functions, planetary gears have turn out to be widespread in a lot of industries.
Planetary gears are composed of a few elements. The sunshine equipment is the input gear, whereas the world gears are the output gears. They are connected by a provider. The provider connects the enter shaft with the output shaft. A planetary gearbox can be created for various needs, and the sort you use will rely on the demands of your application. Its style and functionality need to fulfill your application’s wants.
The ratios of planetary gears range dependent on the quantity of planets. The smaller the solar equipment, the increased the ratio. When planetary phases are used alone, the ratio assortment is 3:1 to ten:1. Larger ratios can be obtained by connecting a number of planetary phases together in the exact same ring gear. This strategy is known as a multi-stage gearbox. Nonetheless, it can only be employed in huge gearboxes.
Servicing
The main ingredient of a planetary gearbox is the planetary gear. It needs normal servicing and cleansing to remain in leading form. Desire for a lengthier daily life span safeguards all other factors of the gearbox. This article will talk about the routine maintenance and cleaning processes for planetary gears. After studying this report, you should know how to maintain your planetary gearbox appropriately. Ideally, you can take pleasure in a more time lifestyle with your gearbox.
Firstly, it is essential to know how to effectively lubricate a planetary gearbox. The lubricant is essential as gears that function at substantial speeds are subject matter to large levels of heat and friction. The housing of the planetary gearbox ought to be created to enable the warmth to dissipate. The advisable oil is artificial, and it should be filled amongst thirty and fifty p.c. The lubricant must be transformed at the very least every single 6 months or as needed.
Whilst it may seem needless to change a planetary gearbox, typical servicing will assist it very last a lengthy time. A standard inspection will recognize a issue and the proper repairs are needed. When the planetary gearbox is entire, it will plug with equipment oil. To keep away from this difficulty, think about getting the device repaired instead of replacing the gearbox. This can help save you a whole lot of income above a new planetary gearbox.
Correct lubrication is essential for a extended existence of your planetary gearbox. Oil adjust frequency ought to be dependent on oil temperature and running velocity. Oil at increased temperatures ought to be changed much more frequently since it loses its molecular composition and cannot form a protective movie. After this, oil filter servicing must be done every single handful of months. And finally, the gearbox oil wants to be checked often and replaced when essential.