Product Description
Zlyj PVC Pipe Machine Pelletizer Extruder Blow Molding Vertical Single Screw Gearbox with Flange Mounting for Injection Moulding Machine
1, The gear is made of high-strength low-carbon alloy steel by carburizing and quenching. The hardness of
the tooth surface is up to HRC58-62. The gears are groun d grinding technology with high precision and
good contact.
2, High transmission efficiency: CZPT is greater than 96.5%, double level is greater than 93%, third
level is greater than 90%.
3, Smooth operation and low noise.
4, Small size, light weight, long service life and high carrying capacity.
5, Easy to disassemble and easy to install.
|
No. |
gearbox model |
Ratio range |
recommend screw diameter/mm |
recommend power/HP |
rating load torque/N.m |
size(L*W*H)/mm |
Net weight/KG |
|
1 |
ZLYJ133 |
8/12.5/16/20 |
35/45/50 |
6~15 |
764 |
478*170*260 |
144 |
|
2 |
ZLYJ146 |
10/12.5/16/20 |
45/55 |
10~20 |
1165 |
560*250*320 |
205 |
|
3 |
ZLYJ173 |
10/16/20 |
55/65 |
15~30 |
1962 |
576*256*340 |
256 |
|
4 |
ZLYJ180 |
|
65 |
15~40 |
2764 |
650*256*400 |
350 |
|
5 |
ZLYJ200 |
12.5/16/20 |
65/75 |
30~60 |
3583 |
750*340*480 |
350 |
|
6 |
ZLYJ225 |
12.5/16/20 |
90 |
40~75 |
5334 |
800*360*500 |
650 |
|
7 |
ZLYJ250 |
16/12.5/20 |
100 |
50~100 |
6306 |
930*380*560 |
815 |
|
8 |
ZLYJ280 |
16/12.5/20 |
105/110 |
75~122 |
7643 |
970*410*600 |
1571 |
|
9 |
ZLYJ315 |
16/12.5/20 |
120 |
100~175 |
11822 |
1160*450*700 |
1410 |
|
10 |
ZLYJ330 |
16/12.5/20 |
150/160 |
150~217 |
21000 |
1160*450*700 |
1520 |
|
11 |
ZLYJ375 |
16/12.5/20 |
150/160 |
217~312 |
21096 |
1280*466*800 |
1800 |
|
12 |
ZLYJ420 |
16/12.5/20 |
150/165 |
272~428 |
25478 |
1420*550*920 |
1800 |
|
13 |
ZLYJ450 |
16/12.5/20 |
165 |
380~544 |
33885 |
1550*1200*1000 |
3560 |
1. The wide and comprehensive range of N series for industrial applications
2. Low-speed shaft design: Cylindrical with key, splined, hollow with shrink disc or splined hollow shaft
3. Rigid and precise nodular cast iron casing
4. Low noise running, high manufacturing quality standard
5. High and reliable performance, load capacity and low-speed shaft bearing
Please click here for more types!
Our Services
With all our activities DNV-ISO 9001, SGS -certified, we stand for top-quality service. Entrusting your gearboxes to the care of our Services.
Help protect your gearbox from wear and grinding, SGR gearbox converts torque reliably and efficiently.
We customize our CZPT planetary gear units, double enveloping worm gearbox, helical gear motor, modular design helical gear unit, worm gearbox, cycloidal gearbox etc to fit your application and meet your needs.
These features enable a reliable and safe service life of over 200 000 operational hours.
Our customers have been placing their trust in CZPT gear units since 1997. More than 500 000 gear units of our gearbox are in use reliably around the world, in many cases under very harsh conditions.
Related Products
For more reducers and mechanical accessories, please click here to view
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Speed Changing, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Stepless |
Types, Applications, and Lubrication of Planetary Gearboxes
A Planetary Gearbox is a device that can be used in a variety of applications. Their reduction ratios depend on the number of teeth in each gear. In this article, we will discuss the types, applications, and lubrication of planetary gearboxes. Hopefully, this article will be of help to you. If not, you can check out this article and discover more about this fascinating machine. There are many different types of planetary gearboxes.
Applications of planetary gearboxes
The planetary gearbox is a popular option for applications requiring precise positioning. Applications of the planetary gearbox range from plastic machinery to agricultural equipment, from goods & personnel lifts to industrial robotics. Some of the industries that benefit from this type of gearbox include robotics, intra-logistics, robotics for industrial automation, and medical equipment. Increasing automation is also fueling the growth of the industrial planetary gearbox market in APAC.
The compact design of planetary gears makes them excellent for reducing load inertia and maximizing torque. However, some applications require additional lubrication for sustained performance or high speeds. CZPT uses CZPT in its planetary gearboxes. In addition, lubrication prevents gear wear and minimizes noise and vibration. The planetary gearbox is also easy to install, thanks to its low-mass-inertia design.
Another application of the planetary gearbox is in axles and transfer cases. The planetary gear architecture consists of a sun gear, also called the central gear, and a ring-gear with internal teeth that are concentric to the sun gear. The two gears are connected via a carrier, and the output shaft is positioned on the ring-gear carrier. The gearbox can be configured in a variety of ways, depending on the speed-ratio requirements.
The planetary gear train is similar to that of a solar system. It comprises a sun gear and two or more outer gears, ring gear and carrier assembly. In this configuration, the outer gears are connected via a carrier and a ring gear. The planet gears are in constant mesh with each other, and power applied to one of these members will rotate the whole assembly. They are a very efficient choice for many applications.
Types
There are three types of planetary gearboxes, depending on their performance and efficiency. The basic model is highly efficient and transmits up to 97% of power input. Depending on the speed and torque that need to be transmitted, planetary gearboxes are used in many different applications. A planetary gearbox can reduce the speed of a roller or produce a more precise level of movement. Using a planetary gearbox for your printing press, for example, will maximize your gear transmission ratio.
This market research report analyzes the factors influencing the market for Planetary Gearboxes, as well as their sales and revenues. It also highlights industry trends and details the competitive landscape. It also provides a comprehensive analysis of the Planetary Gearbox industry and its drivers and restraints. It provides detailed information on the market size and future growth prospects. The study also includes an extensive discussion of the competitive landscape, identifying the top companies and key market players.
A planetary gearbox is often used to manufacture complicated machines. These gears are usually made of high-quality steel, which makes them extremely durable. Planetary gearboxes can also be used in the production of heavy machine elements. There are many benefits of a planetary gearbox, including its compactness and low mass inertia. The main advantage of a planetary gearbox is its ability to distribute torque. Compared to a normal gearbox, planetary gearboxes can provide torque that is nearly three times higher than its conventional counterpart.
The three main types of planetary gears are the single-stage, compound, and multi-stage. The general concept of a planetary gear is referred to as a compound planetary gear. This means that planetary gears are made up of one of these three basic structures: a meshed-planet structure, a shaft, and a multi-stage structure. This type of gear has multiple stages and is particularly useful for fast-dynamic laser cutting machines.
Design
A planetary gearbox is similar to a car’s transmission. All of its gears must have a certain number of teeth and be spaced equally apart. The teeth of a planet must mesh with the gears of the ring and sun to be functional. The number of teeth needed will depend on the number of planets and their spacing. This equation is a good starting point for designing a gearbox.
The dynamic properties of planetary gears are investigated using a parametric model. The stiffness of the mesh changes as the number of gear tooth pairs in contact varies during the gear rotation. Small disturbances in design realizations cause nonlinear dynamics, which results in noise and vibrations in the gear transmission. A mathematical system describing this process is developed using the basic principles of analytical mechanics. This mathematical model can be used to optimize any planetary gear.
This analysis assumes that the sun gear and planet gears have the same design modulus, which is a fundamental requirement of any mechanical gear. In reality, the ratio of these two gears is 24/16 versus -3/2. This means that a planetary gearbox’s output torque is 41.1 times the input torque. Considering this factor, we can make an accurate estimate of the total torque. The planetary gears are mounted face-to-face and connected to an electric motor.
A planetary gear set has to have a certain number of teeth that are odd or even. One way to overcome this issue is to double the number of teeth on the sun gear and the annulus gear. This will also solve irregularities. Another way to design a planetary gear set is to use the appropriate diametral pitch and module. There are many planetary gear sets available on the market, so it pays to understand the differences.
Lubrication
Lubrication for Planetary Gearboxes is important for the smooth functioning of the gear. Planetary gears are subjected to high levels of friction and heat, so they require regular lubrication. The gear housing is designed to dissipate heat away from the gear, but heat can still enter the gear, which can result in a poor lubrication condition. The best lubrication solution is synthetic oil, and the gear should be refilled with a minimum of 30 percent oil.
When lubricating a planetary gearbox, it is important to note that hydraulic oil is not suitable for planetary gearboxes, which cost over $1500. Hydraulic oil does not have the same viscosity and behavior with temperature fluctuations, making it less effective. The planetary gearbox may also overheat if a hose is not provided for case draining. A case drain hose is essential to prevent this from happening, because hot oil can cause overheating of the gearbox and damage to the gears.
Oil delivery conduits are positioned between each pair of planet gears. Each oil delivery conduit directs fresh oil toward the sun gear and the planet gear. The oil then disperses and exits from the gear train with considerable tangential velocity. The oil is redirected into a collection channel (56). The preferred embodiment uses herringbone gears, which pump oil axially outward into the channels.
The best way to choose the right type of lubrication is to consider its viscosity. Too high a viscosity will prevent the lubricant from flowing properly, which will cause metal-to-metal contact. The oil must also be compatible with the gearbox temperature. A suitable viscosity will increase the efficiency of the gearbox and prevent downtime. A reliable gearbox will ultimately result in higher profits and fewer costs.
Applications
This report examines the Industrial Planetary Gearbox Market and its current trends. It identifies the pre and post-COVID-19 effects of the industry. It outlines the advantages and disadvantages of the industrial planetary gearbox market. The report also explains the diverse financing resources and business models of the market. It includes the key players in the industry. Hence, it is essential to read this report carefully.
The report includes analysis and forecasts of the global market for planetary gearbox. It includes the product introductions, key business factors, regional and type segments, and end-users. It covers the sales and revenue of the market for each application field. The report also includes the regional and country-level market data. It also focuses on the market share of the key companies operating in the industry. It covers the competitive scenario in the global planetary gearbox market.
Another popular application for planetary gearboxes is in the toy industry. It is possible to design toys that look stunning with planetary gear systems. In addition to toys, clock makers also benefit from the planetary arrangement. In addition to producing a good-looking clock, this gearbox can reduce inertia and improve its efficiency. The planetary gearbox is easy to maintain, which makes it a good choice for clock applications.
In addition to traditional gear reductions, planetary gears are also used for 3D printing. Their huge gear ratio makes 3D printing easier. Furthermore, planetary gears are used to drive stepper motors, which turn much faster and produce a desired output. There are numerous industrial uses for planetary gearboxes. This article has explored a few of the most common ones. And don’t forget to explore their uses.
editor by CX 2023-11-13
China OEM Zlyj Single Screw Extruder Gear Boxes near me factory
Merchandise Description
Reduction gearbox zlyj sequence on sale
one) Little volume
two) Large transmission torque
3) Substantial performance
4) Reduced use
ZLYJ gearbox series are transmission gadgets, which are specially designed for single-screw extruder with high precision, hard equipment surface, accompany with thrust. Adopting the technical requirements stipulated in JB/T9050.1-1999, all ZLYJ gearboxes are designed accordingly.
Primary Attributes:
1. The content of equipment is the substantial power alloy metal, it is produced by carburizing, quenching (and other warmth treatment), gringding process at previous. The equipment is in substantial precison ( 6 quality ) and higher hardness ( reaches HRC54-62). Apart from, it attributes lower sounds when running.
two. It consists of substantial bearing capability thrust, which is performed reliable and can endure greater axial thrust.
3. All the products are taken care of by compelled lubrication and cooling method except extremely few little specification products.
4. ZLYJ sequence gearbox is adopted by 6-aspect processing box. Its typical set up is horizontal, but can also be altered to vertical installation according to customer’s requirment.
5. Performance transmission, low noise, lengthy operaton time.
Deal
Why decide on us?
A> long time encounter and heritage
B> prolonged time nitriding treatment and heating treatment method by itself
C>advanced Fanuk series CNC computer-controlled milling equipment
D>depth hole drilling device in 8meters size, which make certain the straigtnss of barrel within.
E> CAD drawing affirmation prior to start off producing
F> Prompt right after sale service
G>Land owner and registration funds twenty five, 000, 000RMB
We can provide all type of solitary and double screw gearbox in accordance to your needs, so if you have any curiosity, remember to get in touch with us without having hesitation. We will supply you ideal top quality, ideal value, greatest services and ideal conversation. Many thanks!
Planetary Gearbox Basics
If you’re in the market for a new Planetary Gearbox, you have appear to the correct area. There’s far more to these mechanical miracles than just their name. Discover about Spur gears, helical gears, and a variety of measurements. Soon after you have read through this report, you will know precisely what to look for when buying for a new 1. And you will also be able to steer clear of common mistakes created by novice mechanics.
Wheel push planetary gearboxes
Planetary gearboxes have numerous benefits in excess of traditional gearboxes. Their compact design and style is useful for servo capabilities. Their lubrication is a crucial characteristic to sustain sleek operation and steer clear of hurt to the gears. Some manufactures use CZPT to ensure appropriate functioning. These gearboxes have almost three instances the torque of standard gearboxes even though remaining compact and low in mass.
The planetary gears are produced of 3 diverse sorts. Every kind has an enter and output shaft. The input and output shafts are typically coaxially organized. The enter and output shafts are linked to each other via a carrier. The provider rotates with the planetary gears. The sunshine equipment is the input gear and is usually 24 teeth in diameter. The outer gears are linked to the sunshine gear by means of rings of gears that are mounted all around the sunshine equipment.
Planetary gearboxes are also used in wheeled and tracked autos. They are also utilized in winch programs, which elevate and lower hundreds. Typical applications contain large machinery, this kind of as cranes and earthmovers. Wheel drives are also commonly utilised in municipal and agricultural cars, as well as material dealing with cars. The wheel travel is typically mounted right into the wheel rim. A wheel travel could be equipped into two, 3, or even four wheels.
A planetary equipment set may possibly be utilised in phases to give distinct transmission charges. In order to choose the proper gearbox for your application, consider the torque, backlash, and ratio you want. Then, contemplate the setting exactly where the gearbox is employed. Based on its area, it might require to be safeguarded from weather conditions, h2o, and other elements. You can find a vast range of various dimensions in the market place.
Spur gears
There are two simple sorts of gearheads: planetary and spur gearheads. Each and every has its rewards and disadvantages dependent on the software. This write-up will go over the differences among these two kinds of gearheads. Spur gearheads are generally employed for transmission applications, whilst planetary gearheads are more broadly used for motors. Spur gearheads are much less expensive to produce than planetary gearheads, and they are a lot more flexible in layout.
There are numerous different varieties of spur gears. Amongst them, a 5:1 spur equipment travel ratio signifies that the sunshine equipment must rotate five times for every revolution of the output carrier. The desired number of teeth is 24. In metric methods, the spur gears are referred to as mm and the moon gears as modules. Spur gears are utilized in a lot of different sorts of programs, which includes automotive and agricultural machinery.
A planetary geartrain is a mix of ring and spur gears, which mesh with each and every other. There are two types of planetary geartrains: basic planetary gears and compound planetary gears. Spur gears are the most widespread kind, with a sun equipment and ring gear on both facet of the solar. Simple planetary gears function a single solar and ring equipment, while compound planetary gears use a number of planets.
A planetary gearbox is made up of two or far more outer gears, which are organized to rotate all around the sun. The outer ring gear meshes with all of the planets in our solar technique, while the sunlight equipment rotates about the ring gear. Simply because of this, planetary gearboxes are quite effective even at reduced speeds. Their compact style makes them a desirable decision for space-constrained purposes.
Helical gears
A planetary helical gearbox has two levels, every single with its personal input speed. In the research of planetary helical gear dynamics, the base circle radius and total-depth involute tooth are extra to the ratio of each equipment. The tangential situation of the planets affects the dynamic amplifications and tooth forces. The tangential situation mistake is an important issue in comprehending the dynamic conduct of helical planetary gears.
A helical gearbox has tooth oriented at an angle to the shaft, producing them a much better option than spur gears. Helical gears also work easily and quietly, whilst spur gears produce a thrust load throughout operation. Helical gears are also utilised in enclosed gear drives. They are the most typical variety of planetary gearbox. However, they can be high-priced to make. Regardless of whether you choose to use a helical or spur gearbox is dependent on the variety of gearbox you require.
When deciding on a planetary equipment, it is crucial to comprehend the helix angle of the gear. The helix angle impacts the way the planetary gears mesh, but does not alter the fundamentals of planetary phasing. In every mesh, axial forces are released, which can both cancel or strengthen. The identical applies to torques. So, if the ring equipment is positioned at an angle of zero, helical gears will increase the axial forces.
The variety of tooth on the planets is a variable parameter that have to be regarded in the design section. No matter of how numerous enamel are existing, each earth must have a specified quantity of tooth spacing to mesh properly with the ring or solar. The suggestion diameter is typically unfamiliar in the conceptual design phase, but the pitch diameter may be utilised as an first approximation. Asymmetrical helical gears may possibly also lead to unwanted sound.
Different measurements
There are several measurements and types of planetary gearboxes. The planetary equipment sets feature the sunlight gear, the central equipment, which is typically the input shaft, and the planet gears, which are the outer gears. A provider connects the earth gears to the output shaft. The principal and secondary characteristics of the planetary gearbox are essential factors to think about. Besides these, there are other issues to take into account, this sort of as the price, delivery time, and availability around the entire world. Some constructors are more quickly than other folks in responding to inquiries. Even though other folks may possibly be ready to deliver each planetary gearbox out of stock, they will value you a lot more money.
The load share conduct of a planetary gearbox is similar to that of a spur or a helical gearbox. Under minimal masses, specific equipment meshes are marginally loaded, although other elements have minimum deflections. In general, load sharing conduct is influenced mostly by assembly and manufacturing deviations. In this case, the elastic deflections assist stability these consequences. The load-sharing behavior of a planetary gearbox improves when the load increases.
Planetary gearboxes come in various measurements. The most common measurement is 1 with two or 3 planets. The dimensions and sort of the gears decide the transmission charge. Planetary equipment sets occur in levels. This offers you numerous transmission rate alternatives. Some organizations offer you small planetary gearboxes, whilst other individuals offer you greater kinds. For those with specific programs, make confident you check the torque, backlash, and ratio.
No matter whether the electrical power is big or little, the planetary gearbox must be matched to the size of the generate. Some makers also offer you proper-angle versions. These styles include other gear sets, these kinds of as a worm gear stage. Right-angle designs are ideal for circumstances where you require to fluctuate the output torque. When deciding the dimensions of planetary gearboxes, make positive the generate shafts are lined up.
Applications
This report is developed to provide crucial data on the International Programs of Planetary Gearbox Market, including the industry size and forecast, competitive landscape, and market place dynamics. The report also offers industry estimates for the business segment and sort segments, as effectively as stop end users. This report will also include regional and place-stage investigation, industry share estimates, and mergers & acquisitions activity. The International Apps of Planetary Gearbox Marketplace report involves a thorough evaluation of the crucial gamers in the market.
The most frequent application of a planetary gearbox is in the auto business, exactly where it is used to distribute electricity among two wheels in a vehicle’s push axle. In a 4-wheel-travel automobile, this technique is augmented by a centre differential. In hybrid electric powered autos, a summation gearbox brings together the combustion engine with an electric motor, making a hybrid vehicle that utilizes a single one transmission program.
In the International Industrial Planetary Gearbox Market place, client-certain planetary gears are commonly utilised for automated guided cars, intra-logistics, and agricultural engineering. These gears permit for compact designs, even in tight spaces. A three-phase planetary equipment can attain three hundred Nm and help radial masses of twelve kN. For receiver techniques, positioning precision is crucial. A two-stage planetary gearbox was created by CZPT. Its inside gear stress decreases torsional backlash, and manual controls are typically utilised for higher-good quality signals.
The variety of planetary gears is not set, but in industrial programs, the amount of planetary gears is at the very least 3. The far more planetary gears a gearbox consists of, the more torque it can transmit. Moreover, the a number of planetary gears mesh at the same time in the course of operation, which outcomes in higher efficiency and transmittable torque. There are a lot of other benefits of a planetary gearbox, such as reduced routine maintenance and higher speed.