Product Description
12V DC High Torque Small Planet Transmission Motor Gearbox
Product Description
Can be customized
12V planetary gearbox
Rated torque: 18rpm
Rated power: 7W or Customize
| Model | Application Parameters | Rated Torque of Gear Box | Instant Torque of Gear Box | Gear Ratio | Gear Box Length L1 |
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| Rated | At No Load | At Rated Load | Overall Length L |
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| Voltage | Speed | Current | Speed | Current | Torque | |||||||
| VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
| ZWBMD032032-67 | 12.0 | 80 | 270 | 72 | 715 | 3392 | 333 | 91.6 | 65000 | 250000 | 67 | 49.1 |
| ZWBMD032032-94 | 12.0 | 57 | 270 | 52 | 715 | 4759 | 467 | 65000 | 250000 | 94 | ||
| ZWBMD032032-133 | 12.0 | 41 | 270 | 36 | 715 | 6733 | 660 | 65000 | 250000 | 133 | ||
| ZWBMD032032-188 | 12.0 | 29 | 270 | 26 | 715 | 9518 | 933 | 60000 | 200000 | 188 | ||
| ZWBMD032032-272 | 12.0 | 20 | 300 | 18 | 720 | 10328 | 1013 | 101.6 | 80000 | 300000 | 272 | 59.1 |
| ZWBMD032032-383 | 12.0 | 14 | 300 | 13 | 720 | 14542 | 1426 | 80000 | 300000 | 383 | ||
| ZWBMD032032-540 | 12.0 | 10 | 300 | 9 | 720 | 20503 | 2011 | 80000 | 300000 | 540 | ||
| ZWBMD032032-763 | 12.0 | 7 | 300 | 6 | 720 | 28970 | 2841 | 80000 | 300000 | 763 | ||
| ZWBMD032032-1076 | 12.0 | 5 | 300 | 5 | 720 | 4 0571 | 4007 | 70000 | 250000 | 1076 | ||
above specifications just for reference and customizable according to requirements.
Driver modules can be integrated
Please let us know your requirements and we will provide you with micro transmission solutions.
2D Drawing
Product details show
Application
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| robots | educational robot, programming robot, medical robot, escort robot and etc. |
Company Profile
HangZhou CZPT Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.
Workshop
Testing Equipment
1) Competitive Advantages
- 1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted
2) Main Products
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery;
- Precise electromechanical motion module;
- Precise component and assembly of plastic and metal powder injection.
Our Services
- ODM & OEM
- Gearbox design and development
- Related technology support
- Micro drive gearbox custom solution
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.
2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.
4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.
5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.
6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.
7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.
8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.
9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.
10. How do contact us ?
Please send an inquiry
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| Application: | Motor, Toy, Car |
|---|---|
| Function: | Change Drive Torque, Speed Reduction |
| Layout: | Customize |
| Hardness: | Hardened Tooth Surface |
| Installation: | Customize |
| Step: | Customize |
| Samples: |
US$ 90/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Planetary Gearbox Advantages and Disadvantages
A planetary gearbox is a type of mechanical drive with a single output shaft. They are suitable for both clockwise and counterclockwise rotations, have less inertia, and operate at higher speeds. Here are some advantages and disadvantages of this type of gearbox. Let us see what these advantages are and why you should use them in your applications. Listed below are some of the benefits of planetary gearboxes.
Suitable for counterclockwise and clockwise rotation
If you want to teach children about the clock hands, you can buy some resources for counterclockwise and asymmetrical rotation. These resources include worksheets for identifying degrees of rotation, writing rules for rotation, and visual processing. You can also use these resources to teach angles. For example, the translation of shapes activity pack helps children learn about the rotation of geometric shapes. Similarly, the visual perception activity sheet helps children understand how to process information visually.
Various studies have been done to understand the anatomical substrate of rotations. In a recent study, CZPT et al. compared the position of the transitional zone electrocardiographically and anatomically. The authors found that the transitional zone was normal in nine of 33 subjects, indicating that rotation is not a sign of disease. Similarly, a counterclockwise rotation may be caused by a genetic or environmental factor.
The core tip data should be designed to work in both clockwise and counterclockwise rotation. Counterclockwise rotation requires a different starting point than a clockwise rotation. In North America, star-delta starting is used. In both cases, the figure is rotated about its point. Counterclockwise rotation, on the other hand, is done in the opposite direction. In addition, it is possible to create counterclockwise rotation using the same gimbal.
Despite its name, both clockwise and counterclockwise rotation requires a certain amount of force to rotate. When rotating clockwise, the object faces upwards. Counterclockwise rotation, on the other hand, starts from the top position and heads to the right. If rotating in the opposite direction, the object turns counterclockwise, and vice versa. The clockwise movement, in contrast, is the reverse of counterclockwise rotation.
Has less inertia
The primary difference between a planetary gearbox and a normal pinion-and-gear reducer is the ratio. A planetary gearbox will produce less inertia, which is an important advantage because it will reduce torque and energy requirements. The ratio of the planetary gearbox to its fixed axis counterpart is a factor of three. A planetary gearbox has smaller gears than a conventional planetary, so its inertia is proportional to the number of planets.
Planetary gears are less inertia than spur gears, and they share the load across multiple gear teeth. This means that they will have low backlash, and this is essential for applications with high start-stop cycles and frequent rotational direction changes. Another benefit is the high stiffness. A planetary gearbox will have less backlash than a spur gearbox, which means that it will be more reliable.
A planetary gearbox can use either spur or helical gears. The former provides higher torque ratings while the latter has less noise and stiffness. Both types of gears are useful in motorsports, aerospace, truck transmissions, and power generation units. They require more assembly time than a conventional parallel shaft gear, but the PD series is the more efficient alternative. PD series planetary gears are suitable for many applications, including servo and robotics.
In contrast, a planetary gear set can have varying input speed. This can affect the frequency response of the gearset. A mathematical model of the two-stage planetary gears has non-stationary effects and correlates with experimental findings. Fig. 6.3 shows an addendum. The dedendum’s minimum value is approximately 1.25m. When the dedendum is at its smallest, the dedendum has less inertia.
Offers greater reliability
The Planetary Gearbox is a better option for driving a vehicle than a standard spur gearbox. A planetary gearbox is less expensive, and they have better backlash, higher load capacity, and greater shock loads. Unlike spur gearboxes, however, mechanical noise is virtually nonexistent. This makes them more reliable in high-shock situations, as well as in a wide range of applications.
The Economy Series has the same power density and torque capacity of the Precision Helical Series, but it lacks the precision of the latter. In contrast, Economy Series planetary gearboxes feature straight spur planetary gearing, and they are used in applications requiring high torque. Both types of gearboxes are compatible with NEMA servo motors. If torque density is important, a planetary gearbox is the best choice.
The Dispersion of External Load: The SSI model has been extensively used to model the reliability of planetary gear systems. This model takes the contact force and fatigue strength of the system as generalized stress and strength. It also provides a theoretical framework to evaluate the reliability of planetary gear systems. It also has many other advantages that make it the preferred choice for high-stress applications. The Planetary Gearbox offers greater reliability and efficiency than traditional rack and pinion gear systems.
Planetary gearing has greater reliability and compact design. Its compact design allows for wider applications with concerns about space and weight. Additionally, the increased torque and reduction makes planetary gearboxes an excellent choice for a wide variety of applications. There are three major types of planetary gearboxes, each with its own advantages. This article describes a few of them. Once you understand their workings, you will be able to choose the best planetary gearbox for your needs.
Has higher operating speeds
When you look at planetary gearboxes, you might be confused about which one to choose. The primary issue is the application of the gearbox. You must also decide on secondary factors like noise level, corrosion resistance, construction, price, and availability worldwide. Some constructors work faster than others and deliver the gearboxes on the same day. However, the latter ones often deliver the planetary gearbox out of stock.
Compared to conventional gearboxes, a planetary gearbox can run at higher speeds when the input speed fluctuates. However, these gears are not very efficient in high-speed applications because of their increased noise levels. This makes planetary gears unsuitable for applications involving a great deal of noise. That is why most planetary gears are used in small-scale applications. There are some exceptions, but in general, a planetary gearbox is better suited for applications with higher operating speeds.
The basic planetary gearbox is a compact alternative to normal pinion-and-gear reducers. They can be used in a wide variety of applications where space and weight are concerns. Its efficiency is also higher, delivering 97% of the power input. It comes in three different types based on the performance. A planetary gearbox can also be classified as a worm gear, a spur gear, or a sprocket.
A planetary gearhead has a high-precision design and can generate substantial torque for their size. It also reduces backlash to two arc-min. Additionally, it is lubricated for life, which means no maintenance is needed. It can fit into a small machine envelope and has a small footprint. Moreover, the helical crowned gearing provides fast positioning. A sealed gearbox prevents abrasive dust from getting into the planetary gearhead.
Has drawbacks
The design of a planetary gearbox is compact and enables high torque and load capability in a small space. This gear arrangement also reduces the possibility of wear and tear. Planet gears are arranged in a planetary fashion, allowing gears to shift under load and a uniform distribution of torque. However, some disadvantages of planetary gears must be considered before investing in this gearbox.
While the planetary gearbox is a high precision motion-control device, its design and maintenance requirements are a concern. The bearing load is high, requiring frequent lubrication. Also, they are inaccessible. Despite these drawbacks, planetary gearboxes are suitable for a variety of tasks. They also have low backlash and high torsional stiffness, making them excellent choices for many applications.
As a result, the speed of a planetary gearbox varies with load and speed. At lower ratios, the sun gear becomes too large in relation to the planet gears. As the ratio increases, the sun gear will become too low, reducing torque. The planetary gears also reduce their torque in high-speed environments. Consequently, the ratio is a crucial consideration for planetary gearbox condition monitoring.
Excess drag may result from out-of-tolerance components or excessive lubrication. Drag should be measured both in directions and be within acceptable ranges. Grease and oil lubrication are two common planetary gearbox lubricants, but the choice is largely dependent on your application. While grease lubricates planetary gears well, oil needs maintenance and re-lubrication every few thousand hours.
editor by CX 2024-04-03
China high quality Custom High Torque Planetary Gearbox 6mm 12mm 24mm 32mm Power Transmission Speed Reducer for Car Marine Engine Motors Robot Small Gears planetary gearbox components
Product Description
Our main products, steel gearboxes ,gear systems for motors through powder metallurgy processing.
In a simple planetary gearbox setup, input power turns the sun gear at high speed. The planets, spaced around the central axis of rotation, mesh with the sun as well as the fixed ring gear, so they are forced to orbit as they roll. All the planets are mounted to a single rotating member, called carrier. As the planet carrier turns, it delivers low-speed, high-torque output. The Sun Gear Gets The Input While The 3 Planet Gears Provide The Ouput Via A Planet Carrier .
Gearbox ratio 3 :1 to 1000:1 .
We specialize in designing and manufacturing highly engineered, custom gear parts , gearbox , components and assemblies. Our professional staff are geared towards providing customers with high quality products and excellent service .
Customized metal parts specification
| Product type | Custom metal gearbox ,OEM planetary gear system , speed reducer , motor gears , custom motor gearbox , speed transmission , sintered gears , gearbox manufacturer |
| Material | metal |
| Process | Powder metallurgy , metal injection molding , cnc machining |
| Treatment | plating ,sand blasting , PVD , coating |
| Tolerance | ±0.3% |
| Drawing format | DWG ,IGS , STP |
| Delivery time | 10 days for mass production |
Our gearbox,Light weight,small size, high carrying capacity, long service life .Smooth operation, low noise, large output torque, large speed ratio, high efficiency, power diversion, and multi-tooth meshing by powder metallurgy process .
Powder metallurgy (PM) is a metal parts / components fabrication way and made from metal powders material . The process of powder metallurgy (PM) is blending fine powder materials , press them into a desired shape or form compacting , and heating the compressed material in a controlled atmosphere to CZPT the material sintering .PM process can avoid , or greatly reduce the need to use metal removal processes,thereby drastically reducing yield losses in manufacture and oftern resulting in lower costs .
The powder metallurgy (PM) consist 3 steps : powder blending,compaction and sintering .Common products include gears , structural metal parts , bushings used for automobiles , appliances and powder equipments .
Advantages of powder metallurgy
Products made by powder metallurgy (PM) generally do not need further finishing , because produces good surface finish.
Maintains close dimensional tolerances
Provides materials which may be heat treated for increased strength or enhanced wear resistance .
There is less wastage of raw material , can be very economical for mass production .
Complex shapes parts can be made . Provides controlled porosity for self-lubrication or filtration.
Suits to high volume parts productions requirements .
Custom metal parts
Workshop
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Installation: | Oscillating Base Type |
| Step: | Four-Step |
| Samples: |
US$ 6/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
A Brief Overview of the Spur Gear and the Helical Planetary Gearbox
This article will provide a brief overview of the Spur gear and the helical planetary gearbox. To learn more about the advantages of these gearboxes, read on. Here are a few common uses for planetary gears. A planetary gearbox is used in many vehicles. Its efficiency makes it a popular choice for small engines. Here are three examples. Each has its benefits and drawbacks. Let’s explore each one.
helical planetary gearbox
In terms of price, the CZPT is an entry-level, highly reliable helical planetary gearbox. It is suitable for applications where space, weight, and torque reduction are of high concern. On the other hand, the X-Treme series is suitable for applications requiring high-acceleration, high-axial and radial loads, and high-speed performance. This article will discuss the benefits of each type of planetary gearbox.
A planetary gearbox’s traction-based design is a variation of the stepped-planet design. This variation relies on the compression of the elements of the stepped-planet design. The resulting design avoids restrictive assembly conditions and timing marks. Compared to conventional gearboxes, compound planetary gears have a greater transmission ratio, and they do so with an equal or smaller volume. For example, a 2:1 ratio compound planet would be used with a 50-ton ring gear, and the result would be the same as a 100-ton ring gear, but the planetary disks would be half the diameter.
The Helical planetary gearbox uses three components: an input, an output, and a stationary position. The basic model is highly efficient and transmits 97% of the input power. There are three main types of planetary gearboxes, each focusing on a different performance characteristic. The CZPT basic line is an excellent place to start your research into planetary gearboxes. In addition to its efficiency and versatility, this gearbox has a host of modular features.
The Helical planetary gearbox has multiple advantages. It is versatile, lightweight, and easy to maintain. Its structure combines a sun gear and a planet gear. Its teeth are arranged in a way that they mesh with each other and the sun gear. It can also be used for stationary applications. The sun gear holds the carrier stationary and rotates at the rate of -24/16 and -3/2, depending on the number of teeth on each gear.
A helical planetary gearbox can reduce noise. Its shape is also smaller, reducing the size of the system. The helical gears are generally quieter and run more smoothly. The zero helix-angle gears, in contrast, have smaller sizes and higher torque density. This is a benefit, but the latter also increases the life of the system and is less expensive. So, while the helical planetary gearbox has many advantages, the latter is recommended when space is limited.
The helical gearbox is more efficient than the spur gear, which is limited by its lack of axial load component. The helical gears, on the other hand, generate significant axial forces in the gear mesh. They also exhibit more sliding at the points of tooth contact, adding friction forces. As such, the Helical planetary gearbox is the preferred choice in servo applications. If you’re looking for a gearbox to reduce noise and improve efficiency, Helical planetary gearboxes are the right choice.
The main differences between the two types of planetary gears can be found in the design of the two outer rings. The outer ring is also called the sun gear. The two gears mesh together according to their own axes. The outer ring is the planetary gear’s carrier. Its weight is proportional to the portion of the ring that is stationary. The carrier sets the gaps between the two gears.
Helical gears have angled teeth and are ideal for applications with high loads. They are also extremely durable and can transfer a high load. A typical Helical gearbox has two pairs of teeth, and this ensures smooth transmission. In addition, the increased contact ratio leads to lower fluctuations in mesh stiffness, which means more load capacity. In terms of price, Helical planetary gears are the most affordable gearbox type.
The outer ring gear drives the inner ring gear and surrounding planetary parts. A wheel drive planetary gearbox may have as much as 332,000 N.m. torque. Another common type of planetary gearbox is wheel drive. It is similar to a hub, but the outer ring gear drives the wheels and the sun gear. They are often combined over a housing to maximize size. One-stage Helical gears can be used in bicycles, while a two-stage planetary gear system can handle up to 113,000 N.m. torque.
The design of a helical planetary geartrain is complicated. It must comply with several constraints. These constraints relate to the geometrical relationship of the planetary geartrains. This study of the possible design space of a Helical geartrain uses geometric layouts. The ring gear, sun, and ring gear have no effect on the ratio of the planetary transmission. Nonetheless, helical geartrains are a good choice for many applications.
Spur gear planetary gearbox
The combination of planetary gears and spur gears in a transmission system is called a planetary or spur gearbox. Both the planetary gear and spur gear have their own characteristics and are used in various kinds of vehicles. They work in a similar way, but are built differently. Here are some important differences between the two types of gears. Listed below are some of the most important differences between them:
Helical gears: As opposed to spur gears, helical gears generate significant axial forces in the gear mesh. They also feature greater sliding contact at the point of tooth contact. The helix angle of a gearbox is generally in the range of 15 to 30 degrees. The higher the helix angle, the more axial forces will be transmitted. The axial force in a helical gearbox is greater than that of a spur gear, which is the reason why helical gears are more efficient.
As you can see, the planetary gearhead has many variations and applications. However, you should take care in selecting the number of teeth for your planetary gear system. A five:1 spur gear drive ratio, for example, means that the sun gear needs to complete five revolutions for every output carrier revolution. To achieve this, you’ll want to select a sun gear with 24 teeth, or five mm for each revolution. You’ll need to know the metric units of the planetary gearhead for it to be compatible with different types of machines.
Another important feature of a planetary gearbox is that it doesn’t require all of the spur gears to rotate around the axis of the drive shaft. Instead, the spur gears’ internal teeth are fixed and the drive shaft is in the same direction as the output shaft. If you choose a planetary gearbox with fixed internal teeth, you’ll need to make sure that it has enough lubrication.
The other significant difference between a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a high pitch diameter, while a spur gear has low pitch. A spur gear is able to handle higher torques, but isn’t as efficient. In addition, its higher torque capability is a big drawback. Its efficiency is similar to that of a spur gear, but it is much less noisy.
Another difference between planetary and spur gear motors is their cost. Planetary gear motors tend to be more expensive than spur gear motors. But spur gears are cheaper to produce, as the gears themselves are smaller and simpler. However, planetary gear motors are more efficient and powerful. They can handle lower torque applications. But each gear carries a fixed load, limiting their torque. A spur gear motor also has fewer internal frictions, so it is often suited for lower torque applications.
Another difference between spur gears and planetary gears is their orientation. Single spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, meaning its input shaft is also coaxial. In addition to this, a planetary gearbox is made of two sets of gear wheels with the same orientation. This gives it the ability to achieve concentricity.
Another difference between spur gears and planetary gears is that a planetary gear has an integer number of teeth. This is important because each gear must mesh with a sun gear or a ring gear. Moreover, each planet must have a corresponding number of teeth. For each planet to mesh with the sun, the teeth must have a certain distance apart from the other. The spacing between planets also matters.
Besides the size, the planetary gear system is also known as epicyclic gearing. A planetary gear system has a sun gear in the center, which serves as the input gear. This gear has at least three driven gears. These gears engage with each other from the inside and form an internal spur gear design. These gear sets are highly durable and able to change ratios. If desired, a planetary gear train can be converted to another ratio, thereby enhancing its efficiency.
Another important difference between a spur gear and a planetary gearbox is the type of teeth. A spur gear has teeth that are parallel to the shaft, while a planetary gear has teeth that are angled. This type of gear is most suitable for low-speed applications, where torque is necessary to move the actuation object. Spur gears also produce noise and can damage gear teeth due to repeated collisions. A spur gear can also slip, preventing torque from reaching the actuation object.
editor by CX
2023-04-17
China wholesaler Mining Industrial Small 90 Degree Bevel Transmission Gearbox for Grinding Mill with Good quality
Solution Description
Comprehensive Pictures
Solution Description
Large modular layout, biomimetic area with owned mental residence proper.Undertake German worm hob to process the worm wheel.
With the specific gear geometry, it gets substantial torque, effectiveness and long lifestyle circle.It can attain the immediate blend for two
sets of gearbox.
Mounting method: foot mounted, flange mounted, torque arm mounted.Output shaft: sound shaft, hollow shaft.
Merchandise Parameters
Specialized information:
Our Benefits
Packaging & Transport
Certifications
Organization Profile
Xihu (West Lake) Dis.ng Transmission Equipment Co., Ltd. found HangZhou town, ZHangZhoug, as 1 expert maker
and exporter of cycloidal pin wheel reducer,worm reducer, equipment reducer, gearbox , AC motor and relative spare
components, owns abundant knowledge in this line for several several years.
We are 1 direct factory, with advanced production equipment, the powerful development group and generating
ability to provide quality products for buyers.
Our items extensively served to various industries of Metallurgy, Chemical substances, textile,drugs,wood and so forth. Principal
markets: China, Africa,Australia,Vietnam, Turkey,Japan, Korea, Philippines…
Welcome to ask us any concerns, very good provide usually for you for prolonged time period enterprise.
FAQ
Q: Are you buying and selling business or producer?
A: We are manufacturing unit.
Q: How extended is your supply time?
A: Typically it is 5-10 times if the goods are in stock. or it is 15-20 times if the products are not in inventory.
Q: Can we acquire 1 pc of every single item for good quality tests?
A: Yes, we are glad to accept demo order for quality screening.
Q:How to decide on a gearbox which fulfills your prerequisite?
A:You can refer to our catalogue to decide on the gearbox or we can help to choose when you give
the complex info of essential output torque, output speed and motor parameter etc.
Q: What information shall we give prior to positioning a purchase order?
A:a) Variety of the gearbox, ratio, input and output variety, input flange, mounting situation, and motor informationetc.
b) Housing shade.
c) Acquire quantity.
d) Other unique needs.
Planetary Gearbox Factors
The standard parts of a planetary gearset are an input, output, and stationary placement. Various varieties of planetary gearboxes will have distinct output ratios and torques. A major firm for planetary gearbox style, CZPT, offers the required factors. These components can vary in each male and feminine shafts and come with a assortment of modular possibilities. Below are a number of items to think about about every single component.
CFHK Collection
The CFHK Collection is a multistage planetary gearbox that includes numerous planetary gears. The several enamel of every single planetary equipment mesh at the same time during operation to boost the transmittable torque. The gears are case hardened and ground, and the ratios of the planetary gears are integers. They have been very first functionally described by Leonardo da Vinci in 1490. Today, the CFHK Collection is a preferred among automotive engineers and manufacturers.
The CH Sequence offers substantial precision with a compact design and style and circumstance hardened, hypoid, and helical gearing. These gearboxes are also accessible in the CFXR series, with reduced backlash and friction. These planetary gearboxes are developed to give substantial torque and substantial precision in a range of purposes. In addition, the CFXR series attributes 100% helical gearing and lower backlash.
The CFHK Sequence features a sun equipment that drives the following stage. These gears can be put in series or serially in the very same housing. In some instances, the output shaft of the initial stage gets the enter shaft of the second stage. In addition, ring gears are also employed as structural elements of more compact gearboxes. An example of a planetary gearbox is the pencil sharpener system. The pencil is put on an axis that is set on a sun gear. The solar gear drives the up coming world stage.
A planetary equipment unit’s gear ratio is determined by the quantity of teeth in the solar equipment and ring gear. The smaller the solar gear, the scaled-down the ratio in between the sunlight equipment and planet gears. The premier equipment ratio in a planetary gear unit is 10:1. A larger quantity of enamel raises the transmission ratio. In buy to improve torque, the planetary gears have to be rearranged. A scaled-down solar gear will have larger torque than a huge ring gear.
CFX Sequence
The HPN Harmonic Planetary(r) Series planetary gearboxes provide a low-value answer with large-functionality and substantial-trustworthiness. This modular style is effortless to install and calls for very minor upkeep. Its planetary layout and full complement of needle rollers permit for extended lifestyle and tranquil procedure. In addition, the HPN Harmonic Planetary(r) Series is accessible in a assortment of sizes.
The compact dimension and large-velocity layout of planetary gearboxes results in superb heat dissipation. Nonetheless, substantial-velocity or sustained overall performance purposes may need lubricants. A planetary gearbox will have smaller sized minimal actions to decrease sounds and vibration. Planetary gears will give you the optimum stage of effectiveness whilst reducing noise. As a end result, they can give large-top quality 3D prints.
A planetary equipment prepare is composed of a ring gear and world gears, every single supported by a provider. A ring equipment is pink, even though the solar equipment is pink. The sunshine equipment and provider rotate about each and every other at a 45-degree angle. This is also known as an epicyclic equipment. Planetary gearboxes are often located in space-constrained programs. The CFX Collection functions a compact style and superb efficiency.
The CFX Series features a robust style that is easy to set up. Its compact dimensions helps make set up of planetary gearboxes simpler and quicker. They are offered in 3 distinct configurations for constant, intermittent, and counter-clockwise operation. The CFX Series gives the perfect remedy for your accelerating demands. They’re a fantastic resolution for any automotive or industrial software. You can easily configure the CFX Collection to meet your specific needs.
CAP Sequence
The Sweet Controls CAP Collection is a new generation of compact, precision planetary gearboxes that blend higher torques with minimal backlash and outstanding use resistance. This rotary flange planetary gearbox is ideal for a range of industrial, mining and marine apps. Its modular building allows customers to easily mount various phases, hydraulic or electrical motors, and different varieties of gears. Its CPH Collection characteristics an incredibly rigid alloy metal housing, carburized gears, and induction hardened gears.
The CAP Sequence makes use of multiple planetary gears for substantial torque transmission. The amount of planetary gears is not set, but most planetary gearboxes employ at the very least 3. The bigger the quantity of planetary gears, the larger the transmittable torque. A planetary gearbox is composed of several planetary gears with a meshing motion that happens concurrently during procedure. The end result is a increased performance and a smoother, quieter operation than a standard gearbox.
The VersaPlanetary selection characteristics modular design and style for effortless installation. This program consists of mounting plates for typical First (r) Robotics Competitors motors. The mounting plates are developed to fit every motor. These planetary gearboxes are suitable with numerous varieties of motors, from small electrical motors to large, large duty ones. They are also appropriate with a assortment of mounting techniques, which includes CIM motors.
CAPK Series
The CZPT APK Series is a high precision, rotary flange fashion planetary gearbox. Its situation hardened and ground gears are made to offer exceptional dress in resistance, minimal backlash, and exceptional precision. The CAPK Series delivers large axial and instant load capacities in a compact housing. CZPT is the globe leader in the production of planetary gearboxes. The CAPK Sequence attributes an array of high-good quality, revolutionary features.
CZPT Smart Lubrication technology is used to keep the gears effectively-lubricated and decrease sounds and vibration. The planetary gearbox’s 3-gear style is ideal for Do it yourself CNC robotics. This collection has a lengthy historical past of good quality, and CZPT employs only the ideal elements. The CZPT 3:1 Higher Precision Planetary Gearbox is an outstanding choice for CNC Robotics and other purposes.
A multi-stage planetary gearbox brings together specific ratios for a higher variety of ratios. Extra planetary gears improve the transmittable torque. The course of the output and travel shaft are constantly identical. The CAPK Sequence attributes a large-quality, tough design. They are created from stainless steel and supply a prolonged-phrase warranty. They are the ideal decision for industrial and industrial programs. While planetary gears are much more pricey, they are extremely productive.
CFH Series
The Candy CFH Collection planetary gearboxes provide the benefits of a modular design and style and a lower backlash. They offer you a range of measurement alternatives and exceptional durability. This planetary gearbox is compact and use resistant. The CFH Sequence planetary gearbox has a carburized, induction hardened gears and a rigid alloy steel housing. Its low backlash and precision make it an excellent choice for industrial applications.
The CFH Series planetary gearbox is a very effective, higher-pace helical equipment. The compact design of this gearbox benefits in large warmth dissipation and lower mass inertia. Earth carrier bearings expertise substantial lateral forces from the transmission of torque. As a consequence, radial and axial forces oppose each and every other. The result is that the torque is dispersed in excess of 3 gears, reducing sound, vibration, and dress in.
The planetary gearbox has three major factors: a sunshine gear (also acknowledged as the input equipment), a ring equipment, and two world gears. These are related by a provider that rotates about a 45-diploma clockwise axis. The CFH Series of gears is accessible in triple and double stages. They can also be utilized in electric motors. As a consequence, the CFH Collection is highly adaptable.
The CFH Collection of planetary gearboxes can be identified in all sorts of apps, such as automotive transmissions. Their compact style and high-performance efficiency make them a common selection for room-constrained programs. This gearbox has many advantages and is a great option to a traditional helical gearbox. These gearboxes are very effective for minimizing torque and pace, and are compact sufficient to match in most applications.
CZPT
If you need to have a higher-good quality planetary gearbox, the CZPT Planetary Collection is the correct option. This Italian business styles and manufactures gearboxes in its San Polo d’Enza, Italy, facility with eleven department offices and a few production amenities. The business is attempting to replicate the success of the Italian Tremendous Automobile market, which has gained worldwide recognition. The firm offers a selection of gearboxes for use in hefty industry, agriculture, offshore, aerial and maritime operate.
With more than 40 several years of knowledge, CZPT manufactures a broad variety of higher-good quality gearboxes. From bevel-helical units to Helical units, wheel gears and unfavorable brakes, the firm has been production high quality elements for numerous industries. CZPT is a trusted Australian distributor of CZPT equipment elements. The organization is devoted to providing the best planetary gears for each and every industry.
If your CZPT Planetary gearbox is malfunctioning, you can have it fixed quickly and very easily. The organization utilizes good quality materials and a assortment of dimensions and output ratios to cater to the most demanding apps. In addition, you can customise your gearbox to suit your specific demands. CZPT Planetary Gearboxes are hugely functional and customizable, providing infinite scalability.
China Good quality China CZPT CZPT Warm Transmission Small High-Power Reducer Light Diesel Engine Propeller Marine Boat 300 Gearbox with Hot selling
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300 Model
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one. Guarantee very good high quality, good bundle for transporation and deliver on time throughout the manufacturing section
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eleven skilled engineers can give total solution solutions.
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Planetary Gearbox Fundamentals
If you happen to be in the market for a new Planetary Gearbox, you’ve come to the correct spot. There is certainly more to these mechanical miracles than just their name. Understand about Spur gears, helical gears, and numerous dimensions. Following you’ve study this write-up, you will know exactly what to appear for when buying for a new one particular. And you may also be capable to keep away from common problems produced by beginner mechanics.
Wheel push planetary gearboxes
Planetary gearboxes have numerous benefits in excess of traditional gearboxes. Their compact design is advantageous for servo functions. Their lubrication is a essential attribute to preserve smooth operation and stay away from injury to the gears. Some manufactures use CZPT to make sure correct performing. These gearboxes have virtually a few times the torque of conventional gearboxes even though remaining compact and reduced in mass.
The planetary gears are produced of three distinct varieties. Every type has an enter and output shaft. The input and output shafts are usually coaxially organized. The enter and output shafts are related to each and every other through a provider. The provider rotates with the planetary gears. The solar gear is the input equipment and is typically 24 enamel in diameter. The outer gears are related to the sun equipment through rings of gears that are mounted all around the sun equipment.
Planetary gearboxes are also utilised in wheeled and tracked autos. They are also utilized in winch methods, which carry and reduce masses. Typical applications contain weighty machinery, this kind of as cranes and earthmovers. Wheel drives are also extensively employed in municipal and agricultural cars, as effectively as substance handling cars. The wheel push is generally mounted straight into the wheel rim. A wheel travel may possibly be equipped into two, a few, or even four wheels.
A planetary equipment set could be used in phases to offer distinct transmission rates. In purchase to decide on the appropriate gearbox for your software, consider the torque, backlash, and ratio you require. Then, think about the environment in which the gearbox is utilized. Dependent on its location, it may possibly need to be guarded from weather conditions, drinking water, and other elements. You can discover a vast selection of distinct measurements in the market.
Spur gears
There are two fundamental types of gearheads: planetary and spur gearheads. Every single has its advantages and negatives relying on the application. This post will talk about the variations between these two kinds of gearheads. Spur gearheads are frequently used for transmission applications, while planetary gearheads are much more widely utilized for motors. Spur gearheads are less expensive to produce than planetary gearheads, and they are more flexible in layout.
There are numerous diverse types of spur gears. Amongst them, a 5:1 spur equipment generate ratio indicates that the sun gear have to rotate five instances for every revolution of the output provider. The desired number of tooth is 24. In metric methods, the spur gears are referred to as mm and the moon gears as modules. Spur gears are utilized in several different types of apps, such as automotive and agricultural machinery.
A planetary geartrain is a combination of ring and spur gears, which mesh with every single other. There are two sorts of planetary geartrains: easy planetary gears and compound planetary gears. Spur gears are the most frequent kind, with a sunlight equipment and ring gear on possibly side of the sunshine. Basic planetary gears characteristic a solitary solar and ring gear, whilst compound planetary gears use numerous planets.
A planetary gearbox is made up of two or far more outer gears, which are organized to rotate about the sunshine. The outer ring gear meshes with all of the planets in our photo voltaic technique, whilst the sunlight equipment rotates about the ring gear. Since of this, planetary gearboxes are quite efficient even at low speeds. Their compact style helps make them a fascinating decision for place-constrained applications.
Helical gears
A planetary helical gearbox has two stages, every single with its own enter velocity. In the review of planetary helical gear dynamics, the base circle radius and full-depth involute tooth are included to the ratio of each and every gear. The tangential place of the planets impacts the dynamic amplifications and tooth forces. The tangential placement error is an essential issue in comprehending the dynamic conduct of helical planetary gears.
A helical gearbox has tooth oriented at an angle to the shaft, creating them a greater option than spur gears. Helical gears also operate easily and quietly, whilst spur gears produce a thrust load throughout operation. Helical gears are also used in enclosed gear drives. They are the most common sort of planetary gearbox. Nonetheless, they can be pricey to create. Whether you select to use a helical or spur gearbox depends on the variety of gearbox you need.
When choosing a planetary equipment, it is critical to recognize the helix angle of the equipment. The helix angle influences the way the planetary gears mesh, but does not adjust the fundamentals of planetary phasing. In every mesh, axial forces are released, which can both terminate or reinforce. The exact same applies to torques. So, if the ring equipment is positioned at an angle of zero, helical gears will increase the axial forces.
The number of enamel on the planets is a variable parameter that need to be considered in the design and style section. Regardless of how several enamel are present, every world have to have a certain quantity of tooth spacing to mesh properly with the ring or sunlight. The idea diameter is normally unfamiliar in the conceptual style phase, but the pitch diameter might be used as an original approximation. Asymmetrical helical gears may possibly also cause undesirable noise.
Various dimensions
There are several dimensions and types of planetary gearboxes. The planetary gear sets attribute the solar equipment, the central equipment, which is generally the input shaft, and the earth gears, which are the outer gears. A provider connects the planet gears to the output shaft. The main and secondary functions of the planetary gearbox are essential elements to consider. Apart from these, there are other issues to consider, this kind of as the value, delivery time, and availability close to the globe. Some constructors are a lot quicker than other individuals in responding to inquiries. Whilst other individuals could be able to provide each and every planetary gearbox out of stock, they will value you more cash.
The load share habits of a planetary gearbox is equivalent to that of a spur or a helical gearbox. Underneath minimal masses, specific gear meshes are slightly loaded, whilst other factors have minimal deflections. In basic, load sharing behaviour is impacted mainly by assembly and producing deviations. In this scenario, the elastic deflections help equilibrium these results. The load-sharing conduct of a planetary gearbox enhances when the load will increase.
Planetary gearboxes appear in distinct sizes. The most typical measurement is 1 with two or a few planets. The measurement and variety of the gears figure out the transmission charge. Planetary equipment sets arrive in stages. This gives you several transmission charge selections. Some businesses supply little planetary gearboxes, whilst other people offer larger types. For these with particular programs, make certain you examine the torque, backlash, and ratio.
No matter whether the energy is big or modest, the planetary gearbox ought to be matched to the measurement of the drive. Some producers also offer correct-angle versions. These designs integrate other gear sets, such as a worm gear phase. Correct-angle designs are ideal for situations exactly where you need to range the output torque. When determining the dimensions of planetary gearboxes, make confident the travel shafts are lined up.
Applications
This report is designed to offer key info on the World-wide Programs of Planetary Gearbox Market place, such as the industry dimensions and forecast, competitive landscape, and market place dynamics. The report also provides market place estimates for the organization segment and variety segments, as properly as end end users. This report will also go over regional and region-amount investigation, market share estimates, and mergers & acquisitions activity. The International Programs of Planetary Gearbox Market place report includes a detailed examination of the essential gamers in the industry.
The most widespread application of a planetary gearbox is in the vehicle business, exactly where it is used to distribute power in between two wheels in a vehicle’s push axle. In a four-wheel-travel vehicle, this technique is augmented by a centre differential. In hybrid electric cars, a summation gearbox combines the combustion motor with an electric motor, making a hybrid vehicle that employs a single one transmission system.
In the World-wide Industrial Planetary Gearbox Industry, customer-certain planetary gears are generally utilised for automated guided cars, intra-logistics, and agricultural engineering. These gears enable for compact designs, even in restricted areas. A a few-phase planetary gear can reach 300 Nm and assistance radial masses of 12 kN. For receiver techniques, positioning precision is crucial. A two-phase planetary gearbox was created by CZPT. Its interior equipment pressure reduces torsional backlash, and manual controls are typically employed for higher-high quality indicators.
The quantity of planetary gears is not fixed, but in industrial apps, the variety of planetary gears is at least a few. The far more planetary gears a gearbox consists of, the far more torque it can transmit. Furthermore, the a number of planetary gears mesh simultaneously during operation, which outcomes in high efficiency and transmittable torque. There are a lot of other positive aspects of a planetary gearbox, such as diminished upkeep and substantial pace.