Product Description
Product Description
SGR planetary gear motor
Technical data:
1. Ratio range: 8.1-191
2. Input power: 0.12-270 KW
3. Permit torque rang: ≤ 50000 N. M
4. Output speed: 0.3~205 r/min
5. Structure: Foot-mounted, flange-mounted, shaft-mounted
| Input structure | motor,IEC flange |
| Output speed | solid shaft, hollow shaft with key,with shrink disk |
Characteristic:
1. Adopt optimized design, module combination, right angle output, space reduction
2. High strength and longevity gears
3. Can be combined with various motors, wider ratio range
4. Big output torque, smoothly startup, high efficiency
Production pictures:
Packing Pictures :
Factory
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FAQ:
1.Are you a factory or trader ?
We are a professional factory which has 20 years history specialized in gear transmission .
2.MOQ:
Our MOQ is 1pcs. However there is 1 handling cost $150 for the single order which less than $3000.00
3. Warranty
Our warranty is 12months
4. Payment term
100% T/T in advance and LC at sight .
5. Do you accept customization ?
YES.SGR have strong R&D team, we can provide customizable service according to requirements.
6. Packing
Generally we use standard export plywood case to arrange the shipment .
7. Delivery time
In normal ,time of delivery is 30days after receiving the prepayment .
8. What kinds of certification do you use ?
DNV-ISO9001:2008, SGS,CE etc, And new products patent.
9. What kinds of inspection you do before shipment ?
We do temperature test, noise, and oil leak inspection and commissioning before shipment.
10.How do you solve if the production have problem ?
Mostly, we don’t need customer send the goods back to us. Because the cost is very high, if there meets a problem,we firstly ask for the pictures for damaged parts. And base on the pictures, we can have a basic idea for the defect reason. Our guarantee is 12 months, if during the guarantee, we can supply repair .
| Application: | Motor, Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Single-Step |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Planetary Gearbox
This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.
planetary gearboxes
Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
Their design
The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.
Applications
In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
Maintenance
The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.
editor by CX 2023-04-21
China Good quality Two Side Shaft Gearbox Pls160 One Stage Speed Ratio Planetary Gear near me manufacturer
Item Description
Two Aspect Shaft Gearbox PLS160 One particular Stage Pace Ratio Planetary Equipment
-Planetary gearbox is a widely employed industrial solution, which can minimize the speed of motor and enhance the output torque. Planetary reducer can be utilised as supporting elements in lifting, excavation, transportation, construction and other industries.
-Ratio: 3,4,5,8
-Fat: 25kg
-Merchandise photograph
-Conpments of the gearbox
-Datasheet
-Function
Transmission Variety: Planetary electricity transmission kind
Materials : Gear ring 42CrmoTi
Flange Aluminum casting
Output shaft 40Crmo
Output kind:PLE round falnge output
PLF square flange output
ZPLE appropriate angle round flange output
ZPLF appropriate angle sq. flange output
Backlash: Spur gearbox solitary phase : <7 arcmin
Spur gearbox 2 phase : <12 arcmin
Helical gearbox single phase : <3 arcmin
Helical gearbox one phase : <5 arcmin
Lower sound and large good quality.
-Firm introduction
Focus is an automation & drive focused world-wide business, supplying worldwide clients with control, display, push and program remedies & other related products and services, under the assist of its exceptional electrical and electronic technological innovation as nicely as robust control complex pressure.
We offer and create perfect products and answers according to distinct necessity of the business. Our items have been utilized and applied productively in packing, printing, textiles, plastic injection, elevator, equipment resource, robotic,wood chopping, CZPT carving, ceramic, glass, paper generating market, crane, fan & pump, new CZPT sources and many others.
Focus, your skilled electrical partner !
-Payment & Package & Delivery
one,Payment
( T/T , Western union, Paypal , L/C and so on )
two,Pakcage
( Little gearbox use carton bundle, Massive gearbox use wood box bundle )
three,Supply
( By Worldwide Express, By Air , By Sea )
Planetary Gearbox Parts
The standard parts of a planetary gearset are an input, output, and stationary place. Diverse types of planetary gearboxes will have different output ratios and torques. A major firm for planetary gearbox layout, CZPT, offers the needed parts. These factors can fluctuate in equally male and feminine shafts and occur with a selection of modular alternatives. Listed here are a couple of things to contemplate about each component.
CFHK Series
The CFHK Series is a multistage planetary gearbox that is made up of multiple planetary gears. The a number of teeth of every planetary gear mesh concurrently in the course of procedure to increase the transmittable torque. The gears are scenario hardened and ground, and the ratios of the planetary gears are integers. They had been very first functionally explained by Leonardo da Vinci in 1490. Today, the CFHK Series is a preferred amongst automotive engineers and producers.
The CH Sequence provides substantial precision with a compact design and case hardened, hypoid, and helical gearing. These gearboxes are also offered in the CFXR sequence, with minimal backlash and friction. These planetary gearboxes are designed to offer high torque and high precision in a selection of purposes. In addition, the CFXR series attributes 100% helical gearing and lower backlash.
The CFHK Collection attributes a sunshine equipment that drives the subsequent phase. These gears can be place in collection or serially in the identical housing. In some cases, the output shaft of the initial phase gets to be the enter shaft of the next stage. In addition, ring gears are also employed as structural elements of smaller gearboxes. An illustration of a planetary gearbox is the pencil sharpener system. The pencil is put on an axis that is set on a sun gear. The sunlight gear drives the up coming world stage.
A planetary gear unit’s gear ratio is identified by the number of enamel in the solar equipment and ring gear. The smaller the solar gear, the more compact the ratio amongst the sunlight gear and world gears. The premier gear ratio in a planetary equipment device is ten:1. A increased quantity of teeth raises the transmission ratio. In purchase to optimize torque, the planetary gears need to be rearranged. A scaled-down sun gear will have greater torque than a large ring equipment.
CFX Sequence
The HPN Harmonic Planetary(r) Collection planetary gearboxes provide a low-cost resolution with higher-performance and substantial-dependability. This modular design is easy to put in and calls for quite little maintenance. Its planetary style and complete complement of needle rollers let for prolonged life and silent procedure. In addition, the HPN Harmonic Planetary(r) Collection is available in a range of measurements.
The compact measurement and large-velocity design and style of planetary gearboxes final results in exceptional heat dissipation. However, substantial-speed or sustained functionality apps may possibly need lubricants. A planetary gearbox will have smaller sized least actions to decrease sound and vibration. Planetary gears will give you the highest amount of effectiveness although minimizing sound. As a consequence, they can supply high-good quality 3D prints.
A planetary equipment prepare is composed of a ring equipment and earth gears, every supported by a provider. A ring gear is pink, even though the sunshine gear is crimson. The sunlight equipment and carrier rotate all around every single other at a forty five-diploma angle. This is also identified as an epicyclic gear. Planetary gearboxes are typically identified in area-constrained programs. The CFX Sequence features a compact design and exceptional efficiency.
The CFX Collection characteristics a robust design and style that is straightforward to install. Its compact size helps make set up of planetary gearboxes easier and faster. They are accessible in a few diverse configurations for continuous, intermittent, and counter-clockwise operation. The CFX Collection provides the perfect resolution for your accelerating requirements. They are a fantastic remedy for any automotive or industrial application. You can very easily configure the CFX Sequence to meet your distinct specifications.
CAP Sequence
The Candy Controls CAP Series is a new era of compact, precision planetary gearboxes that blend large torques with lower backlash and exceptional put on resistance. This rotary flange planetary gearbox is best for a variety of industrial, mining and maritime applications. Its modular construction enables consumers to easily mount distinct stages, hydraulic or electric motors, and different types of gears. Its CPH Series attributes an really rigid alloy metal housing, carburized gears, and induction hardened gears.
The CAP Sequence makes use of multiple planetary gears for substantial torque transmission. The amount of planetary gears is not mounted, but most planetary gearboxes make use of at the very least three. The more substantial the amount of planetary gears, the higher the transmittable torque. A planetary gearbox is composed of a number of planetary gears with a meshing motion that occurs simultaneously for the duration of procedure. The end result is a greater effectiveness and a smoother, quieter procedure than a conventional gearbox.
The VersaPlanetary range functions modular design and style for simple set up. This system contains mounting plates for common First (r) Robotics Competitors motors. The mounting plates are created to suit every motor. These planetary gearboxes are appropriate with various types of motors, from little electric powered motors to massive, hefty duty ones. They are also compatible with a range of mounting methods, which includes CIM motors.
CAPK Collection
The CZPT APK Sequence is a higher precision, rotary flange fashion planetary gearbox. Its scenario hardened and floor gears are created to supply exceptional use resistance, lower backlash, and excellent precision. The CAPK Series offers higher axial and second load capacities in a compact housing. CZPT is the globe leader in the generation of planetary gearboxes. The CAPK Collection attributes an array of higher-high quality, modern attributes.
CZPT Wise Lubrication technology is employed to keep the gears nicely-lubricated and decrease sounds and vibration. The planetary gearbox’s 3-equipment style is perfect for Do-it-yourself CNC robotics. This series has a extended historical past of good quality, and CZPT makes use of only the ideal parts. The CZPT 3:1 Large Precision Planetary Gearbox is an superb selection for CNC Robotics and other apps.
A multi-phase planetary gearbox brings together specific ratios for a higher amount of ratios. Additional planetary gears increase the transmittable torque. The route of the output and generate shaft are constantly equivalent. The CAPK Sequence attributes a high-good quality, sturdy construction. They are produced from stainless steel and supply a prolonged-phrase warranty. They are the very best option for industrial and commercial apps. Even though planetary gears are a lot more high-priced, they are highly successful.
CFH Series
The Sweet CFH Sequence planetary gearboxes offer you the rewards of a modular style and a lower backlash. They supply a range of measurement choices and outstanding sturdiness. This planetary gearbox is compact and put on resistant. The CFH Sequence planetary gearbox has a carburized, induction hardened gears and a rigid alloy steel housing. Its low backlash and precision make it an superb choice for industrial purposes.
The CFH Collection planetary gearbox is a extremely productive, higher-pace helical gear. The compact style of this gearbox benefits in higher heat dissipation and minimal mass inertia. World provider bearings experience important lateral forces from the transmission of torque. As a end result, radial and axial forces oppose every single other. The end result is that the torque is dispersed in excess of a few gears, decreasing sound, vibration, and wear.
The planetary gearbox has 3 major elements: a sunlight gear (also known as the enter gear), a ring gear, and two earth gears. These are related by a carrier that rotates about a forty five-degree clockwise axis. The CFH Collection of gears is obtainable in triple and double phases. They can also be utilized in electrical motors. As a outcome, the CFH Series is extremely functional.
The CFH Series of planetary gearboxes can be identified in all kinds of purposes, including automotive transmissions. Their compact layout and high-performance performance make them a well-liked option for space-constrained programs. This gearbox has a number of positive aspects and is a wonderful option to a traditional helical gearbox. These gearboxes are highly successful for minimizing torque and pace, and are compact enough to fit in most purposes.
CZPT
If you require a high-good quality planetary gearbox, the CZPT Planetary Collection is the right option. This Italian firm types and manufactures gearboxes in its San Polo d’Enza, Italy, facility with eleven department workplaces and 3 creation facilities. The business is making an attempt to replicate the good results of the Italian Super Vehicle industry, which has received worldwide recognition. The business gives a range of gearboxes for use in large industry, agriculture, offshore, aerial and maritime operate.
With more than forty many years of knowledge, CZPT manufactures a vast variety of large-top quality gearboxes. From bevel-helical units to Helical models, wheel gears and adverse brakes, the firm has been producing good quality parts for a lot of industries. CZPT is a dependable Australian distributor of CZPT gear components. The business is devoted to delivering the ideal planetary gears for every single industry.
If your CZPT Planetary gearbox is malfunctioning, you can have it repaired rapidly and effortlessly. The company utilizes high quality supplies and a range of dimensions and output ratios to cater to the most demanding apps. In addition, you can customize your gearbox to fit your distinct demands. CZPT Planetary Gearboxes are extremely flexible and customizable, offering infinite scalability.