Product Description
Zlyj PVC Pipe Machine Pelletizer Extruder Blow Molding Vertical Single Screw Gearbox with Flange Mounting for Injection Moulding Machine
1, The gear is made of high-strength low-carbon alloy steel by carburizing and quenching. The hardness of
the tooth surface is up to HRC58-62. The gears are groun d grinding technology with high precision and
good contact.
2, High transmission efficiency: CZPT is greater than 96.5%, double level is greater than 93%, third
level is greater than 90%.
3, Smooth operation and low noise.
4, Small size, light weight, long service life and high carrying capacity.
5, Easy to disassemble and easy to install.
|
No. |
gearbox model |
Ratio range |
recommend screw diameter/mm |
recommend power/HP |
rating load torque/N.m |
size(L*W*H)/mm |
Net weight/KG |
|
1 |
ZLYJ133 |
8/12.5/16/20 |
35/45/50 |
6~15 |
764 |
478*170*260 |
144 |
|
2 |
ZLYJ146 |
10/12.5/16/20 |
45/55 |
10~20 |
1165 |
560*250*320 |
205 |
|
3 |
ZLYJ173 |
10/16/20 |
55/65 |
15~30 |
1962 |
576*256*340 |
256 |
|
4 |
ZLYJ180 |
|
65 |
15~40 |
2764 |
650*256*400 |
350 |
|
5 |
ZLYJ200 |
12.5/16/20 |
65/75 |
30~60 |
3583 |
750*340*480 |
350 |
|
6 |
ZLYJ225 |
12.5/16/20 |
90 |
40~75 |
5334 |
800*360*500 |
650 |
|
7 |
ZLYJ250 |
16/12.5/20 |
100 |
50~100 |
6306 |
930*380*560 |
815 |
|
8 |
ZLYJ280 |
16/12.5/20 |
105/110 |
75~122 |
7643 |
970*410*600 |
1571 |
|
9 |
ZLYJ315 |
16/12.5/20 |
120 |
100~175 |
11822 |
1160*450*700 |
1410 |
|
10 |
ZLYJ330 |
16/12.5/20 |
150/160 |
150~217 |
21000 |
1160*450*700 |
1520 |
|
11 |
ZLYJ375 |
16/12.5/20 |
150/160 |
217~312 |
21096 |
1280*466*800 |
1800 |
|
12 |
ZLYJ420 |
16/12.5/20 |
150/165 |
272~428 |
25478 |
1420*550*920 |
1800 |
|
13 |
ZLYJ450 |
16/12.5/20 |
165 |
380~544 |
33885 |
1550*1200*1000 |
3560 |
1. The wide and comprehensive range of N series for industrial applications
2. Low-speed shaft design: Cylindrical with key, splined, hollow with shrink disc or splined hollow shaft
3. Rigid and precise nodular cast iron casing
4. Low noise running, high manufacturing quality standard
5. High and reliable performance, load capacity and low-speed shaft bearing
Please click here for more types!
Our Services
With all our activities DNV-ISO 9001, SGS -certified, we stand for top-quality service. Entrusting your gearboxes to the care of our Services.
Help protect your gearbox from wear and grinding, SGR gearbox converts torque reliably and efficiently.
We customize our CZPT planetary gear units, double enveloping worm gearbox, helical gear motor, modular design helical gear unit, worm gearbox, cycloidal gearbox etc to fit your application and meet your needs.
These features enable a reliable and safe service life of over 200 000 operational hours.
Our customers have been placing their trust in CZPT gear units since 1997. More than 500 000 gear units of our gearbox are in use reliably around the world, in many cases under very harsh conditions.
Related Products
For more reducers and mechanical accessories, please click here to view
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Speed Changing, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Stepless |
Types, Applications, and Lubrication of Planetary Gearboxes
A Planetary Gearbox is a device that can be used in a variety of applications. Their reduction ratios depend on the number of teeth in each gear. In this article, we will discuss the types, applications, and lubrication of planetary gearboxes. Hopefully, this article will be of help to you. If not, you can check out this article and discover more about this fascinating machine. There are many different types of planetary gearboxes.
Applications of planetary gearboxes
The planetary gearbox is a popular option for applications requiring precise positioning. Applications of the planetary gearbox range from plastic machinery to agricultural equipment, from goods & personnel lifts to industrial robotics. Some of the industries that benefit from this type of gearbox include robotics, intra-logistics, robotics for industrial automation, and medical equipment. Increasing automation is also fueling the growth of the industrial planetary gearbox market in APAC.
The compact design of planetary gears makes them excellent for reducing load inertia and maximizing torque. However, some applications require additional lubrication for sustained performance or high speeds. CZPT uses CZPT in its planetary gearboxes. In addition, lubrication prevents gear wear and minimizes noise and vibration. The planetary gearbox is also easy to install, thanks to its low-mass-inertia design.
Another application of the planetary gearbox is in axles and transfer cases. The planetary gear architecture consists of a sun gear, also called the central gear, and a ring-gear with internal teeth that are concentric to the sun gear. The two gears are connected via a carrier, and the output shaft is positioned on the ring-gear carrier. The gearbox can be configured in a variety of ways, depending on the speed-ratio requirements.
The planetary gear train is similar to that of a solar system. It comprises a sun gear and two or more outer gears, ring gear and carrier assembly. In this configuration, the outer gears are connected via a carrier and a ring gear. The planet gears are in constant mesh with each other, and power applied to one of these members will rotate the whole assembly. They are a very efficient choice for many applications.
Types
There are three types of planetary gearboxes, depending on their performance and efficiency. The basic model is highly efficient and transmits up to 97% of power input. Depending on the speed and torque that need to be transmitted, planetary gearboxes are used in many different applications. A planetary gearbox can reduce the speed of a roller or produce a more precise level of movement. Using a planetary gearbox for your printing press, for example, will maximize your gear transmission ratio.
This market research report analyzes the factors influencing the market for Planetary Gearboxes, as well as their sales and revenues. It also highlights industry trends and details the competitive landscape. It also provides a comprehensive analysis of the Planetary Gearbox industry and its drivers and restraints. It provides detailed information on the market size and future growth prospects. The study also includes an extensive discussion of the competitive landscape, identifying the top companies and key market players.
A planetary gearbox is often used to manufacture complicated machines. These gears are usually made of high-quality steel, which makes them extremely durable. Planetary gearboxes can also be used in the production of heavy machine elements. There are many benefits of a planetary gearbox, including its compactness and low mass inertia. The main advantage of a planetary gearbox is its ability to distribute torque. Compared to a normal gearbox, planetary gearboxes can provide torque that is nearly three times higher than its conventional counterpart.
The three main types of planetary gears are the single-stage, compound, and multi-stage. The general concept of a planetary gear is referred to as a compound planetary gear. This means that planetary gears are made up of one of these three basic structures: a meshed-planet structure, a shaft, and a multi-stage structure. This type of gear has multiple stages and is particularly useful for fast-dynamic laser cutting machines.
Design
A planetary gearbox is similar to a car’s transmission. All of its gears must have a certain number of teeth and be spaced equally apart. The teeth of a planet must mesh with the gears of the ring and sun to be functional. The number of teeth needed will depend on the number of planets and their spacing. This equation is a good starting point for designing a gearbox.
The dynamic properties of planetary gears are investigated using a parametric model. The stiffness of the mesh changes as the number of gear tooth pairs in contact varies during the gear rotation. Small disturbances in design realizations cause nonlinear dynamics, which results in noise and vibrations in the gear transmission. A mathematical system describing this process is developed using the basic principles of analytical mechanics. This mathematical model can be used to optimize any planetary gear.
This analysis assumes that the sun gear and planet gears have the same design modulus, which is a fundamental requirement of any mechanical gear. In reality, the ratio of these two gears is 24/16 versus -3/2. This means that a planetary gearbox’s output torque is 41.1 times the input torque. Considering this factor, we can make an accurate estimate of the total torque. The planetary gears are mounted face-to-face and connected to an electric motor.
A planetary gear set has to have a certain number of teeth that are odd or even. One way to overcome this issue is to double the number of teeth on the sun gear and the annulus gear. This will also solve irregularities. Another way to design a planetary gear set is to use the appropriate diametral pitch and module. There are many planetary gear sets available on the market, so it pays to understand the differences.
Lubrication
Lubrication for Planetary Gearboxes is important for the smooth functioning of the gear. Planetary gears are subjected to high levels of friction and heat, so they require regular lubrication. The gear housing is designed to dissipate heat away from the gear, but heat can still enter the gear, which can result in a poor lubrication condition. The best lubrication solution is synthetic oil, and the gear should be refilled with a minimum of 30 percent oil.
When lubricating a planetary gearbox, it is important to note that hydraulic oil is not suitable for planetary gearboxes, which cost over $1500. Hydraulic oil does not have the same viscosity and behavior with temperature fluctuations, making it less effective. The planetary gearbox may also overheat if a hose is not provided for case draining. A case drain hose is essential to prevent this from happening, because hot oil can cause overheating of the gearbox and damage to the gears.
Oil delivery conduits are positioned between each pair of planet gears. Each oil delivery conduit directs fresh oil toward the sun gear and the planet gear. The oil then disperses and exits from the gear train with considerable tangential velocity. The oil is redirected into a collection channel (56). The preferred embodiment uses herringbone gears, which pump oil axially outward into the channels.
The best way to choose the right type of lubrication is to consider its viscosity. Too high a viscosity will prevent the lubricant from flowing properly, which will cause metal-to-metal contact. The oil must also be compatible with the gearbox temperature. A suitable viscosity will increase the efficiency of the gearbox and prevent downtime. A reliable gearbox will ultimately result in higher profits and fewer costs.
Applications
This report examines the Industrial Planetary Gearbox Market and its current trends. It identifies the pre and post-COVID-19 effects of the industry. It outlines the advantages and disadvantages of the industrial planetary gearbox market. The report also explains the diverse financing resources and business models of the market. It includes the key players in the industry. Hence, it is essential to read this report carefully.
The report includes analysis and forecasts of the global market for planetary gearbox. It includes the product introductions, key business factors, regional and type segments, and end-users. It covers the sales and revenue of the market for each application field. The report also includes the regional and country-level market data. It also focuses on the market share of the key companies operating in the industry. It covers the competitive scenario in the global planetary gearbox market.
Another popular application for planetary gearboxes is in the toy industry. It is possible to design toys that look stunning with planetary gear systems. In addition to toys, clock makers also benefit from the planetary arrangement. In addition to producing a good-looking clock, this gearbox can reduce inertia and improve its efficiency. The planetary gearbox is easy to maintain, which makes it a good choice for clock applications.
In addition to traditional gear reductions, planetary gears are also used for 3D printing. Their huge gear ratio makes 3D printing easier. Furthermore, planetary gears are used to drive stepper motors, which turn much faster and produce a desired output. There are numerous industrial uses for planetary gearboxes. This article has explored a few of the most common ones. And don’t forget to explore their uses.
editor by CX 2023-11-13
China Standard Agricultural Parallel Shaft Gearbox for Vertical Mixer Feeder Power Harrow Forage Rotary Tiller Garden Agriculture Machine Rotary Cutter Mower Gear Box Pto near me supplier
Product Description
Product Description
Firm Profile
In 2571, HangZhou CZPT Equipment Co.,ltd was recognized by Ms. Iris and her 2 partners(Mr. Tian and Mr. Yang) in HangZhou metropolis(ZHangZhoug province, China), all 3 Founders are engineers who have much more than averaged 30 many years of knowledge. Then due to the fact the demands of company growth, in 2014, it moved to the existing Xihu (West Lake) Dis. Industrial Zone (HangZhou city, ZHangZhoug province, China).
By means of our well-known brand ND, CZPT Equipment delivers agricultural solutions to agriculture equipment company and distributors around the world by way of a complete line of spiral bevel gearboxes, straight bevel gearboxes, spur gearboxes, travel shafts, sheet metallic, hydraulic cylinder, motors, tyre, worm gearboxes, worm operators and so forth. Products can be tailored as request.
We, CZPT equipment proven a complete good quality management method and product sales provider community to supply clients with higher-top quality items and satisfactory support. Our products are marketed in forty provinces and municipalities in China and 36 countries and areas in the globe, our primary marketplace is the European marketplace.
Certifications
Our Manufacturing unit
Sample Place
Why select us?
one) Customization: With a powerful R&D staff, and we can produce merchandise as needed. It only takes up to 7 days for us to design and style a set of drawings. The manufacturing time for new products is usually 50 days or significantly less.
2) Top quality: We have our own total inspection and tests products, which can ensure the top quality of the merchandise.
three) Capability: Our once-a-year generation ability is over 500,000 sets, also, we also settle for little amount orders, to satisfy the needs of distinct customer’s acquire portions.
4) Support: We concentrate on giving large-good quality items. Our merchandise are in line with global standards and are primarily exported to Europe, Australia, and other nations and locations.
five) Cargo: We are close to HangZhou and ZheJiang ports, to provide the quickest shipping support.
Packaging & Transport
FAQ
Q: Are you a buying and selling company or manufacturer?
A: We’re manufacturing facility and providing gearbox ODM & OEM providers for the European marketplace for a lot more than ten several years
Q: Do you supply samples? is it cost-free or added?
A: Indeed, we could offer you the sample for cost-free charge but do not pay the expense of freight.
Q: How long is your shipping time? What is your conditions of payment?
A: Generally it is forty-forty five times. The time could vary dependent on the merchandise and the stage of customization.
For common products, the payment is: 30% T/T in progress,balance ahead of cargo.
Q: What is the precise MOQ or cost for your merchandise?
A: As an OEM business, we can offer and adapt our merchandise to a wide assortment of wants.
Therefore, MOQ and cost could significantly differ with dimensions, content and additional specs For instance, costly products or standard items will normally have a decrease MOQ. Please get in touch with us with all appropriate information to get the most precise quotation.
If you have an additional query, remember to come to feel cost-free to speak to us.
Advantages of a Planetary Gearbox With Output Shaft
The output shaft of a Planetary Gearbox connects to the driven wheels, although the enter shaft will come from the motor. These gears are interlinked and generate a vast variety of equipment reductions, which are essential to get a car rolling comfortably. Equipment reductions are the location the place the different “gears” are positioned. Here are some examples. They can help you figure out what you want for your vehicle. You might also want to understand about planetary gears.
Planetary gearboxes
Modern vehicles are most likely geared up with planetary gearboxes. If you happen to be uncertain if your motor vehicle employs planetary gears, you need to initial consult your car’s owner’s guide. If not, make contact with your dealership’s support division for much more info. Otherwise, you can do a fast search on the web to find out whether your automobile has a planetary gearbox. These gearboxes are usually far more sophisticated than normal gears. Moreover, they are equipped with more areas and need lubrication.
In addition to their lower noise ranges, planetary gearboxes are also remarkably productive at transmission. These characteristics make them excellent for programs demanding large torque and modest footprints. However, there are many diverse varieties of planetary gearboxes on the industry, making it tough to find the proper a single. The following article will give you some recommendations to help you choose the right planetary gearbox for your needs. Let’s get a look!
Planetary gears
A planetary gearbox has two primary factors: the solar gear (also identified as the central or enter) and the earth gears (also acknowledged as outer or peripheral). These gears are connected jointly by a provider to the output shaft of the machine. In some purposes, it is essential to use a planetary gearbox with lubrication to prevent wear and tear. A planetary gearbox also has a small ring equipment that aids maintain the planet gears jointly.
The major edge of a planetary gearbox is that it utilizes a number of enamel that engage at after, making it possible for for high-velocity reduction with a tiny amount of gears. Because the gears are comparatively tiny, they have decrease inertia than their greater counterparts. Planetary gearboxes are compact, which helps make them popular for place-constrained purposes. Simply because of their compact dimension and performance, planetary gearboxes are also commonly used in motor vehicles.
Planetary gearboxes with output shaft
For high-pace, dynamic programs, planetary gearbox units with output shaft give the best solution. Many thanks to their low inertia, these gearheads deliver superior performance in a lot of industrial purposes. In addition, their broad variety of variants enables end users to pick the ideal product for their application. This write-up examines some of the important positive aspects of planetary gearboxes with output shaft. Study on to discover a lot more.
The planetary gearbox has two major elements: a solar equipment and world gears. The sunshine equipment is generally the input gear, even though the earth gears are found at the outer edges of the program casing. World gears are held collectively by a provider that is linked to the output shaft. Just before choosing a distinct gearbox for your application, make positive that you check out the specific requirements and the surroundings to which the device will be subjected.
A planetary gearbox has significantly less stages of gears, and as a result reduced backlash in comparison to spur gearboxes. Backlash is misplaced movement that happens when the tooth of the gears are out of ideal alignment. This difficulty is widespread in all gears, but is substantially less in planetary gearboxes. As such, planetary gearboxes are a lot more effective. They can also be tailored according to the distinct engine design and motor flange.
Planetary gearboxes with provider
A planetary gearbox is a sort of gearbox with a few or much more stages. They have a sunshine equipment, which is typically the input equipment, and world gears, also known as the outer gears. The carrier that connects the world gears to the output shaft is known as a ring equipment. A planetary gearbox is normally made to satisfy distinct software and environmental specifications, but there are some factors to think about when choosing a single.
The compact footprint of planetary equipment sets benefits in high heat dissipation. This can be a problem in purposes with sustained overall performance or substantial speeds. As a result, planetary equipment sets often contain lubricants, which present a cooling influence even though also decreasing sounds and vibration. Some planetary gears even feature a provider to make the installation approach simpler. Below are some items to keep in brain when choosing a planetary gear established.
Planetary gearboxes with provider have many rewards more than other sorts of gearboxes. Not like traditional gearboxes, planetary gears have a frequent central shaft, and the tangential forces among the gears cancel out at the centre of the ring equipment. Due to the fact of this, planetary gearboxes are typically used in input/output apps, and their compact dimension makes it possible for for a extensive range of gear reductions. These gears can also produce increased torque density.
Planetary gearboxes with traction
Planetary gears are equivalent to the planetary technique, in that each pinion rotates all around a sunshine gear. The output of the planetary equipment device is reduce than the drive rotation velocity, but the torque is greater. As the number of earth equipment wheels raises, so does the torque. Planetary equipment methods incorporate three to four earth gears, and every is in continuous mesh with the other people. Energy applied to any one member rotates the total assembly.
Standard programs for planetary equipment sets incorporate large-precision motion manage. In these programs, higher torque, torsional stiffness, and low backlash are necessary. Planetary gear sets are also ideal for motors with greater speeds. A number of factors contribute to the reliability of these products. The low backlash and huge torque ability of a planetary equipment motor let them to be used in a vast selection of purposes.
Planetary gearboxes with electrical motors
If you are in the market place for a new gearbox, you may have previously listened to about planetary gearboxes. The planetary gearbox is a high-efficiency, reduced-sounds gearbox. CZPT manufactures substantial-torque planetary gearboxes with reduced backlash. They also make financial system planetary gearboxes for reduced masses. Even so, with so a lot of distinct types offered, picking the right 1 for your demands can be difficult.
These planetary gearboxes are a compact substitute to conventional pinion-and-equipment reducers. They offer high-pace reduction and substantial torque transfer, and are often used for area-constrained purposes. But just before you can realize how they operate, you’ll need to recognize a tiny about their design. There are a couple of issues to search for that you could not have discovered ahead of.
The most typical type of planetary gearbox is a PM81/LN. It features a established of DC brush motors with diameter 77mm, a stator, and two or a lot more outer gears. Every single of these gears is related to an output shaft by way of a provider. They can also be utilised with brakes, encoders, or a clutch. A planetary gearbox is a single of the most dependable gearbox types on the industry.
Planetary gearboxes with hydraulic motors
A planetary gearbox is a mix of two gears, the solar and the planets. The solar gear rotates at large speed, while the planets roll about and orbit close to the ring equipment. The output shaft has the exact same path of rotation as the enter shaft. The positive aspects of a planetary gearbox contain large reduction ratios, performance, place-saving compactness, and increased overload potential. These gears are also far more secure and compact, and they do not undergo from self-locking homes.
Planetary gearboxes are a extremely efficient way to energy hydraulic lifts. They can be input via electric, hydraulic, or air motors. The drive arrangement can be mounted on a bare shaft, splined shaft, or a parallel keyed enter shaft. Depending on the software, bespoke gearboxes can be created with a variety of characteristics and features.
Planetary gearboxes with combustion engines
There are many various applications of planetary equipment sets. The most widespread is the distribution of electrical power among two wheels in a car’s drive axle. Four-wheel drives use two axle differentials, which are more augmented by a centre differential. Hybrid electrical vehicles use summation gearboxes to distribute electricity from the combustion engine to the wheels and to an electric powered motor. Planetary gear sets also merge the two various sorts of motors to sort one particular hybrid automobile.
To comprehend how planetary equipment sets perform, it is important to realize the fundamental mechanical concepts. For case in point, Fig. 4.6 exhibits a adhere diagram illustrating two planetary equipment sets related by a lever. The two levers are the exact same duration, so the technique is analogous to a single lever. When calculating the torque, it is important to consider the lever diagram. Similarly, if two equipment sets are related by vertical links, the horizontal hyperlinks need to be horizontal.